Mitsubishi Montero Sport (2004+). Manual - part 407

 

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Mitsubishi Montero Sport (2004+). Manual - part 407

 

 

FRONT AXLE DIAGNOSIS

TSB Revision

FRONT AXLE

26-9

INSPECTION PROCEDURE 9: Oil leakage

DIAGNOSIS

STEP 1. Check the vent plug for clogging.
Q: Is the vent plug clogged?

YES : Clean or replace the part. Then go to Step 5.
NO :  Go to step 2.

STEP 2. Check the cover installation.
Q: Is the cover installed properly?

YES : Go to Step 3.
NO :  Repair. Then go to Step 5.

STEP 3. Check the oil seal for wear or damaged.
Q: Is the oil seal worn or damaged?

YES : Replace the seal. Then go to Step 5.
NO :  Go to Step 4.

STEP 4. Check the oil level.

Remove the filler plug and check the gear oil level.
Q: Is the gear oil level more than 8 mm (0.3 inch) below the 

bottom of the filler plug hole?
YES : 
Refill  Hypoid gear oil API classification GL-5 or 

higher; Above 

−23°C(−10°F): SAE 90, 85W-90, 

80W-90,  From 

−34 to −23°C(−30 to −10°F): SAE 

80W, 80W-90,  Below 

−34°C(−30°F): SAE 75W.  Then 

go to Step 5.

NO :  There is no action to be taken.

STEP 5. Retest the system.
Q: Is there oil leakage?

YES : The procedure is complete.
NO :  Repeat to Step 1.

AC000439

UPPER LIMIT

LOWER LIMIT

AB

8 mm (0.3 in)

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-10

SPECIAL TOOLS

M1261000600427

TOOL

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990954
Lock nut wrench

MB990954-01

Removal and adjustment of jam nut

MB990925
Bearing and oil 
seal installer set

MB990925-01 or 
General service 
tool

• Press-fitting of wheel bearing outer 

race MB990935 MB990938

• Press-fitting of oil seal (differential 

carrier)

• Press-fitting of drive pinion rear 

bearing outer race MB990934 
MB990938

• Press-fitting of drive pinion front 

bearing outer race MB990936 
MB990938

MB990955
Oil seal installer

MB990955-01

• Press-fitting of front hub oil seal 

(Used together with MB990938)

• Press-fitting of housing tube dust 

seal (Used together with MB990938)

MB991897
Ball joint 
remover

MB991113-01, 
MB990635-01 or 
General service 
tool

Ball joint removal
NOTE: Steering linkage puller 
(MB990635 or MB991113) is also used 
to disconnect knuckle and tie rod end 
ball joint.

MB990956
Needle bearing 
installer

MB990956-01

Press-fitting of knuckle needle bearing 
(used together with MB990938)

MB990956
MB990985
Oil seal installer

MB990985-01

Press-fitting of knuckle oil seal (used 
together with MB990938)

MB991561
Boot band 
crimping tool

MB991561

Resin boot band installation

B990954

MB990925

MB990955

AC106827

MB990956

MB990985

MB991561

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-11

MB990906
Driveshaft 
attachment

MB990241-01

Removal and installation of inner shaft

MB990590
Rear axle shaft 
oil seal remover

A: MB990212 

Adapter

B: MB990211 

Slide hammer

MB990560
Bearing remover

MD998348-01

Removal and press-fitting of inner shaft 
bearing

MB990909
Working base

Supporting of front differential carrier 
assembly

MB991116
Adapter

MB990810
Side bearing 
puller

MB990810-01

Wheel bearing inner race (outside) 
removal

MB990811
Differential side 
bearing cap

MB990811-01

TOOL

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

MB990906

MB990590

A

B

MB990560

MB990909

MB990810

MB990811

SPECIAL TOOLS

TSB Revision

FRONT AXLE

26-12

MB990767
End yoke holder

MB990767-01

Removal and installation of companion 
flange

MB990339
Bearing puller

MB990339-01

Removal of drive pinion front bearing 
inner race

MB990648
Bearing remover

MB990648-01

MB991171
Pinion height 
gauge set

A: MB990819 

Drive pinion 
gauge 
assembly

B: MB991170 

Cylinder 
gauge

• Inspection of drive pinion rotation 

starting torque

• Measurement of drive pinion height

MB990326
Preload socket

General service 
tool

Measurement of wheel bearing turning 
torque 

TOOL

TOOL NUMBER 
AND NAME

SUPERSESSION APPLICATION

B990767

MB990339

MB990648

MB990326

 

 

 

 

 

 

 

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