Mitsubishi Montero Sport (2004+). Manual - part 133

 

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Mitsubishi Montero Sport (2004+). Manual - part 133

 

 

IGNITION SYSTEM

TSB Revision

ENGINE OVERHAUL

11B-7

INSTALLTION SERVICE POINT

.

>>A<< THROTTLE BODY GASKET INSTALLATION
Position the tab of gasket as shown in the illustration.

IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001600060

AK000430

THROTTLE
BODY GASKET

TAB

AB

AK000431

2

25 ± 5 N·m
18 ± 4 ft-lb

AB

1

REMOVAL STEPS

1.

SPARK PLUG CABLES

2.

SPARK PLUGS

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-8

TIMING BELT

REMOVAL AND INSTALLATION

M1113001900607

Required Special Tools:

• MB990767: End Yoke Holder

• MD998715: Pins

• MD998767: Tensioner Pulley Wrench

• MD998769: Crankshaft Spacer

AK000432

AB

44 ± 10 N·m
32 ± 7 ft-lb

88 ± 10 N·m
65 ± 7 ft-lb

14 ± 1 N·m
124 ± 9 in-lb

48 ± 6 N·m
35 ± 4 ft-lb

23 ± 3 N·m
17 ± 2 ft-lb

4

5

6

1

2

3

7

8

9

14

15

16

11

12

13

17

10

14 ± 1 N·m
124 ± 9 in-lb
(M8 BOLT) 

8.5 ± 0.5 N·m
75 ± 4 in-lb

44 ± 5 N·m
32 ± 4 ft-lb

11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)

8.5 ± 0.5 N·m
75 ± 4 in-lb

11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)

11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)

5.0 ± 1.0 N·m
44 ± 9 in-lb

21

20

18

19

REMOVAL STEPS

1. TIMING BELT FRONT COVER CAP
2. TIMING BELT FRONT UPPER 

COVER, RIGHT

3. TIMING BELT FRONT UPPER 

COVER, LEFT

4. TIMING BELT FRONT LOWER 

COVER

<<A>> >>D<<

5. TIMING BELT
6. CRANKSHAFT POSITION SENSOR
7. CRANKSHAFT POSITION SENSOR

>>C<<

8. AUTO-TENSIONER
9. TENSIONER PULLEY

10. TENSIONER ARM
11. SHAFT
12. IDLER PULLEY
13. IDLER PULLEY SPACER

>>B<<

14. CRANKSHAFT SPROCKET

>>B<<

15. CRANKSHAFT SPACER

>>B<<

16. CRANKSHAFT SENSING BLADE

<<B>> >>A<<

17. CAMSHAFT SPROCKET BOLT
18. CAMSHAFT SPROCKET
19. HARNESS PROTECTOR
20. TIMING BELT REAR LEFT COVER
21. TIMING BELT REAR RIGHT COVER

REMOVAL STEPS (Continued)

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-9

REMOVAL SERVICE POINTS

.

<<A>> TIMING BELT REMOVAL

CAUTION

Water or oil on the belt shortens its life drastically, so the 
removed timing belt, sprocket, and tensioner must be kept 
free from oil and water. Do not immerse parts in cleaning 
solvent.
Mark the belt running direction for reference in reinstallation.
NOTE: If there is oil or water on any part, check the front case 
oil seal, camshaft oil seal, and water pump for leaks.

.

<<B>> CAMSHAFT SPROCKET BOLT REMOVAL
Use special tools MB990767 and MD998715 to prevent the 
camshaft sprocket from turning, and then loosen the camshaft 
sprocket bolt.

INSTALLATION SERVICE POINTS

.

>>A<< CAMSHAFT SPROCKET BOLT INSTALLATION
Use special tools MB990767 and MB998715 to prevent the 
camshaft sprocket from turning, and then tighten the camshaft 
sprocket bolt.

Tightening torque: 88 

± 10 N⋅m (65 ± 7 ft-lb)

.

AK302434

AK302435AB

MB990767

MD998715

AK302436AB

MB990767

MD998715

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-10

>>B<< CRANKSHAFT SENSING BLADE/CRANKSHAFT 
SPACER/CRANKSHAFT SPROCKET INSTALLATION
1. Clean the hole in the crankshaft sprocket.
2. Clean and degrease the mating surfaces of the crankshaft 

sprocket, sensing blade, and spacer.

NOTE: Degreasing is necessary to prevent decrease in friction 
on the mating surfaces due to presence of oil.

.

>>C<< AUTO-TENSIONER INSTALLATION
If the auto-tensioner rod is fully extended, set it in the retracted 
position with the following procedure.
1. Set the auto-tensioner in a vice.
2. Slowly close the vice to force the rod in until set hole (A) of 

the rod is lined up with set hole (B) of the cylinder.

3. Insert a wire [1.4 mm (0.06 inch) in diameter] into the set 

holes.

4. Remove the auto-tensioner from the vice.

.

>>D<< TIMING BELT INSTALLATION

CAUTION

If the camshaft sprocket is rotated with the piston at the 
top dead center on the compression stroke of the number 
1 cylinder, the valve and piston might interfere.
1. Move the timing mark of the crankshaft sprocket three teeth 

to slightly lower the piston below the top dead center on the 
compression stroke of the number 1 cylinder.

2. Line up the timing marks of the left bank camshaft sprocket.
3. Line up the timing marks of the right bank camshaft 

sprocket.

AK101126AB

AK101126

CRANKSHAFT SENSING BLADE

DEGREASE

CLEAN

OIL PUMP CASE

CRANKSHAFT
SPACER

CRANKSHAFT
SPROCKET

CRANKSHAFT

AKX00653

A

B

AB

AKX01373

CRANKSHAFT SPROCKET

TIMING MARKS

AB

AK000021AB

RIGHT
BANK

LEFT
BANK

CAMSHAFT SPROCKET

TIMING MARKS

 

 

 

 

 

 

 

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