Mitsubishi Montero Sport (2004+). Manual - part 66

 

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Mitsubishi Montero Sport (2004+). Manual - part 66

 

 

PRECAUTIONS BEFORE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-23

PRECAUTIONS BEFORE SERVICE

M1001000500516

SUPPLEMENTAL RESTRAINT SYSTEM 
(SRS)

1. Items to review when servicing SRS

(1) Be sure to read GROUP 52B, Supplemental 

Restraint System (SRS). For safe operation, 
please follow the directions and heed all 
warnings.

(2) Wait at least 60 seconds after disconnecting 

the battery cable before doing any further 
work. The SRS system is designed to retain 
enough voltage to deploy the air bag even 
after the battery has been disconnected. 
Serious injury may result from unintended air 
bag deployment if work is done on the SRS 
system immediately after the battery cable is 
disconnected.

(3) Warning labels must be heeded when 

servicing or handling SRS components. 
Warning labels can be found in the following 
locations.

• Hood

• Front impact sensor, side impact sensor

• Sun visor

• Glove box

• SRS-ECU

• Steering wheel

• Air bag module, side airbag modules

• Clock spring

• Frame

• Seat belt pre-tensioner

(4) Always use the designated special tools and 

test equipment.

(5) Store components removed from the SRS in a 

clean and dry place. The air bag module 
should be stored on a flat surface and placed 
so that the pad surface is facing upward.

(6) Never attempt to disassemble or repair the 

SRS components (SRS-ECU, air bag module 
and clock spring, seat belt pre-tensioner). If 
there is a defect, replace the defective part.

(7) Whenever you finish servicing the SRS, check 

the SRS warning light operation to make sure 
that the system functions properly.

(8) Be sure to deploy the air bag before disposing 

of the air bag module or disposing of a vehicle 
equipped with an air bag. (Refer to GROUP 
52B, Air Bag Module Disposal Procedures.)

2. Observe the following when carrying out 

operations on places where SRS components are 
installed, including operations not directly related 
to the SRS air bag.
(1) When removing or installing parts, do not allow 

any impact or shock to occur to the SRS 
components.

(2) If heat damage may occur during paint work, 

remove the SRS-ECU, the air bag module, 
clock spring, the front impact sensor, and the 
seat belt pre-tensioner.

• SRS-ECU, air bag module, clock spring, front 

impact sensor: 93 

°C (200 °F) or more

• Seat belt pre-tensioner: 90 °C (194 °F) or more

SERVICING ELECTRICAL SYSTEM

WARNING

Battery posts, terminals and related accessories con-
tain lead and lead compounds. WASH HANDS AFTER 
HANDLING.

1. Note the following before proceeding with working on the 

electrical system. 
Never perform unauthorized modifications to any electrical 
device or wiring. Such modifications might lead to a vehicle 
malfunction, over-capacity or short-circuit that could result in 
a fire in the vehicle.

ACX00880AB

PRECAUTIONS BEFORE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-24

CAUTION

• Before connecting or disconnecting the negative bat-

tery cable, be sure to turn the ignition switch to the 
"LOCK" (OFF) position and turn off the lights. (If this is 
not done, there is the possibility of semiconductor 
parts being damaged.)

• After completion of the work (and the negative battery 

terminals is connected), warm up the engine and allow 
it to idle for approximately 10 minutes under the condi-
tions described below in order to stabilize engine con-
trol conditions, and then check to be sure that the idle 
is satisfactory.

2. When servicing the electrical system, disconnect the 

negative cable terminal from the battery.

Engine coolant temperature: 85 

 95°C (185  203°F)

Lights and all accessories: OFF
Transmission: N or P position 
Steering wheel: straight-forward position

VEHICLE WASHING

If high-pressure car-washing equipment or steam car-washing 
equipment is used to wash the vehicle, be sure to maintain the 
spray nozzle at a distance of at least approximately 40cm (16 
inches) from any plastic parts and all opening parts (doors, lug-
gage compartment, etc.).

APPLYING ANTI-CORROSION AGENT OR OTHER 
UNDERCOAT AGENTS

Be careful not to apply oil or grease to the heated oxygen sen-
sor. If applied, the sensor may malfunction. Protect the heated 
oxygen sensor with a cover before applying anti-corrosion 
agent, etc.

ACX00881AB

APPROXIMATELY
40 cm (16 in)

PRECAUTIONS BEFORE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-25

SCAN TOOL (MUT-III SUB ASSEMBLY)

CAUTION

Turn the ignition switch to the "LOCK" (OFF) position 
before disconnecting or connecting the scan tool.
NOTE: MUT-III Trigger Harness is not necessary when pushing 
V.C.I. ENTER key.

AC2010881

MB991910

MB991826

MB991911

MB991825

MB991824

MB991827

MB991914

AC

VEHICLE COMMUNICATION 
INTERFACE (V.C.I.)

MUT-III MAIN HARNESS A

MUT-III USB CABLE

MUT-III MAIN HARNESS B

MUT-III MAIN HARNESS C

MUT-III MEASUREMENT ADAPTER

MUT-III TRIGGER HARNESS 

DO NOT USE

DO NOT USE

TREATMENT BEFORE/AFTER DRIVING THROUGH WATER

TSB Revision

GENERAL <BODY AND CHASSIS>

00-26

TREATMENT BEFORE/AFTER DRIVING THROUGH WATER

M1001000600104

INSPECTION AND SERVICE BEFORE 
FORDING A STREAM

Vehicles which are driven through water, or which 
may possibly be driven through water, should be 
subjected to the following inspections and mainte-
nance procedures in advance.

• Seal the speedometer cable with a water-resis-

tant grease or tape.

• Inspect the dust boot and breather hose for 

cracks or damage, and replace them if cracks or 
damage are found.

AC003352 AB

JOINT ASSEMBLY

CLUTCH
RELEASE
CYLINDER

 

 

 

 

 

 

 

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