Mitsubishi Montero Sport (2004+). Manual - part 61

 

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Mitsubishi Montero Sport (2004+). Manual - part 61

 

 

HOW TO USE THIS MANUAL

TSB Revision

GENERAL <BODY AND CHASSIS>

00-3

HOW TO USE THIS MANUAL

M1001000100637

MAINTENANCE, REPAIR AND 
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning 
procedures for the inspection, maintenance, repair 
and servicing of the subject model. Unless otherwise 
specified, each service procedure covers all models. 
Procedures covering specific models are identified 
by the model codes, or similar designation (engine 
type, transmission type, etc.). A description of these 
designations is covered in this manual under "VEHI-
CLE IDENTIFICATION."

.

ON-VEHICLE SERVICE
"ON-VEHICLE SERVICE" section has procedures 
for performing inspections and adjustments of partic-
ularly important components. These procedures are 
done with regard to maintenance and servicing, but 
other inspections (looseness, play, cracking, dam-
age, etc.) must also be performed.

.

SERVICE PROCEDURES
The service steps are arranged in numerical order. 
Attention to be paid in performing vehicle service is 
described in detail in SERVICE POINTS.

DEFINITION OF TERMS

.

STANDARD VALUE
Indicates the value used as the standard for judging 
whether or not a part or setting up on inspection is 
correct.

.

LIMIT
Shows the maximum or minimum value for judging 
whether or not a part or setting up on inspection is 
acceptable.

.

REFERENCE VALUE
Indicates the adjustment value prior to starting the 
work (presented in order to facilitate assembly and 
adjustment procedures, and so they can be com-
pleted in a shorter time).

.

DANGER, WARNING, AND CAUTION
DANGER, WARNING, and CAUTION call special 
attention to a necessary action or to an action that 
must be avoided. The differences among DANGER, 
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe 

bodily harm or even death.

• If a WARNING is not followed, the result could be 

bodily injury.

• If a CAUTION is not followed, the result could be 

damage to the vehicle, vehicle components or 
service equipment.

TIGHTENING TORQUE INDICATION

The tightening torque indicates a median and its tol-
erance by a unit of N

⋅m(in-lb) or N⋅m (ft-lb). For fas-

teners with no assigned torque value, refer to 

P.00-35

.

1. The tolerance of the basic value is within 

± 10%.

2. Special bolts or the like are in use.
3. Special tightening methods are used.

SPECIAL TOOL NOTE

Only MMC special tool part numbers are called out in 
the repair sections of this manual. Please refer to the 
special tool cross reference chart located at the 
beginning of each group for a cross reference from 
the MMC special tool number to the special tool 
number that is available in your market.

ABBREVIATIONS

The following abbreviations are used in this manual 
for classification of model types.
A/T:Indicates automatic transmission, or models 

equipped with automatic transmission.

MFI:Indicates multiport fuel injection, or engines 

equipped with multiport fuel injection.

A/C:Indicates air conditioning.
3.5L Engine:Indicates the 3.5 liter <6G74> engine, or 

a model equipped with such an engine.

HOW TO USE THIS MANUAL

TSB Revision

GENERAL <BODY AND CHASSIS>

00-4

AC102240

<<A>>
>>A<<

Omitted if

(s

.

disassembly.
or assembly.

Symbols are used to show the locations for lubrication

.

These symbols are included in the diagram of compo-
nent parts or on the page following the component 
parts page. The symbols do not always have accomp-
anying text to support that symbol.

Multi-purpose grease unless there is a

AB

HOW TO USE THIS MANUAL

TSB Revision

GENERAL <BODY AND CHASSIS>

00-5

AC103837

parts sets are

Removal,

113

30
22

83

AB

TROUBLESHOOTING GUIDELINES

TSB Revision

GENERAL <BODY AND CHASSIS>

00-6

TROUBLESHOOTING GUIDELINES

M1001008800254

VERIFY THE COMPLAINT

• Make sure the customer's complaint and the ser-

vice writer's work order description are under-
stood before starting work.

• Make sure the correct operation of the system is 

understood. Read the service manual description 
to verify any aspect of normal system operation.

• Operate the system to see the symptoms. Look 

for other symptoms that were not reported by the 
customer, or on the work order, that may be 
related to the problem.

DETERMINE POSSIBLE CAUSES

Compare the confirmed symptoms to the diagnostic 
symptom indexes to get to the right diagnosis proce-
dure. 
If the confirmed symptoms can not be found on any 
symptom index, determine other possible causes.

• Analyze the system diagrams and list all possible 

causes for the problem symptoms.

• Rank all these possible causes in order of proba-

bility, based on how much of the system they 
cover, how likely they are to be the cause, and 
how easy they will be to check. Be sure to take 
experience into account. Consider the causes of 
similar problems seen in the past. The list of 
causes should be ranked in order from general to 
specific, from most-likely to least-likely, and from 
easy-to-check to hard-to-check.

FIND THE PROBLEM

After the symptoms have been confirmed, and prob-
able causes have been identified, the next step is to 
make step-by-step checks of the suspected system 
components, junctions, and links in logical order.
Use the diagnostic procedures in the service manual 
whenever possible. Follow these procedures care-
fully to avoid missing an important step in the diagno-
sis sequence. It might be the skipped step that leads 
to the solution of the problem.
If the service manual doesn't have step-by-step pro-
cedures to help diagnose the problem, come up with 
a series of checks based on the ranked list of proba-
ble causes. Troubleshooting checks should be made 
in the order that the list of causes was ranked:

• general to specific

• most-likely to least-likely

• easy-to-check to hard-to-check

REPAIR THE PROBLEM

When the step-by-step troubleshooting checks find a 
fault, perform the proper repairs. Make sure to fix the 
root cause of the problem, not just the symptom. Just 
fixing the symptom, without fixing the root cause, will 
cause the symptom to eventually return.

VERIFY THE REPAIR

After repairs are made, recheck the operation of the 
system to confirm that the problem is eliminated. Be 
sure to check the system thoroughly. Sometimes 
new problems are revealed after repairs have been 
made.

 

 

 

 

 

 

 

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