Mitsubishi Montero Sport (2004+). Manual

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GROUP 00

GENERAL

<BODY AND

CHASSIS>

CONTENTS

HOW TO USE THIS MANUAL. . . . . .

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TROUBLESHOOTING GUIDELINES

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HOW TO USE
TROUBLESHOOTING/INSPECTION
SERVICE POINTS . . . . . . . . . . . . . . .

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VEHICLE IDENTIFICATION . . . . . . .

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VEHICLE IDENTIFICATION . . . . . . . . . . . .

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VEHICLE IDENTIFICATION CODE PLATE

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PRECAUTIONS BEFORE SERVICE.

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TREATMENT BEFORE/AFTER DRIVING
THROUGH WATER . . . . . . . . . . . . . .

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TOWING AND HOISTING. . . . . . . . . .

00-29

GENERAL DATA AND
SPECIFICATIONS . . . . . . . . . . . . . . .

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TIGHTENING TORQUE . . . . . . . . . . .

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LUBRICATION AND MAINTENANCE

00-36

RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITES TABLE. . .

00-37

SCHEDULED MAINTENANCE
TABLE. . . . . . . . . . . . . . . . . . . . . . . . .

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Continuted on next page

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MAINTENANCE SERVICE . . . . . . . .

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1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTION AND FUEL TANK FILTER
TUBE CAP) (CHECK FOR LEAKS) . . . . . .

00-44

2. FUEL HOSES(CHECK CONDITION) . . .

00-44

3. AIR CLEANER FILTER (REPLACE). . . .

00-44

4. EVAPORATIVE EMISSION CONTROL
SYSTEM (CHECK FOR LEAKS AND CLOGGING)
(Except evaporative emission canister) . . .

00-44

5. SPARK PLUGS (REPLACE). . . . . . . . . .

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6. IGNITION CABLES (REPLACE). . . . . . .

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7. TIMING BELT (REPLACE) . . . . . . . . . . .

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8. DRIVE BELT (FOR GENERATOR, WATER
PUMP, POWER STEERING OIL PUMP)
(CHECK CONDITION) . . . . . . . . . . . . . . . .

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9. EXHAUST SYSTEM (CONNECTIONS
PORTION OF MUFFLER, MUFFLER PIPES
AND CONVERTER HEAT SHIELDS)
(CHECK AND SERVICE AS REQUIRED) .

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10. ENGINE OIL (CHANGE). . . . . . . . . . . .

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11. ENGINE OIL FILTER (REPLACE) . . . .

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12. TRANSMISSION FLUID (CHECK THE
FLUID LEVEL) . . . . . . . . . . . . . . . . . . . . . .

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13. TRANSFER OIL (CHECK OIL LEVEL)
<V4A51> . . . . . . . . . . . . . . . . . . . . . . . . . . .

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14. ENGINE COOLANT (CHANGE) . . . . . .

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15. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT) . . . . . . . . . . .

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16. DISC BRAKE PADS, ROTORS
(INSPECT FOR WEAR) . . . . . . . . . . . . . . .

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17. REAR DRUM BRAKE LININGS AND REAR
WHEEL CYLINDERS FOR ALL WHEEL
(INSPECT FOR WEAR AND LEAKS) . . . . .

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18. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS) . . . . . . . . . .

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19. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS AND
DAMAGE) . . . . . . . . . . . . . . . . . . . . . . . . . .

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20. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE). . . . . . . .

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21. BALL JOINT WITH GREASE NIPPLE
(LUBRICATE GREASE) . . . . . . . . . . . . . . .

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22. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE) . . . . . . . . . .

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23. REAR AXLE OIL <with LSD>
(CHANGE) . . . . . . . . . . . . . . . . . . . . . . . . . .

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REAR AXLE AND FRONT AXLE <without LSD>
(CHECK OIL LEVEL). . . . . . . . . . . . . . . . . .

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24. PROPELLER SHAFT JOINTS WITH
GREASE NIPPLE (LUBRICATE GREASE)

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25. SRS AIR BAG (INSPECT SYSTEM) . . .

00-60

26. TIRES (ROTATE) . . . . . . . . . . . . . . . . .

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MAIN SEALANT AND ADHESIVE
TABLE. . . . . . . . . . . . . . . . . . . . . . . . .

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Mitsubishi Montero Sport (2004+). Manual - part 60