Mitsubishi Montero (2004+). Manual - part 1161

 

  Index      Mitsubishi     Mitsubishi Montero - service repair manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1159  1160  1161  1162   ..

 

 

Mitsubishi Montero (2004+). Manual - part 1161

 

 

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

POWER STEERING

37A-33

Required Special Tools:

• MB990927: Installer Adapter

• MB990938: Bar (Snap-in type)

• MB990939: Brass Bar

• MB990941: Torque Tube Bearing Installer 

• MB991006: Preload Socket

• MB991120: Needle Bearing Puller

• MB991152: Dust Cover Installer

• MB991197: Bar (Long type)

• MB991199: Oil Seal Installer

• MB991202: Oil Seal and Bearing Installer

• MB991203: Oil Seal and Bearing Installer

• MB991204: Torque Wrench Socket

• MB991213: Rack Installer

• MB991317: Seal Ring Installer

• MB991561: Boot Band Crimping Tool

<<D>> >>F<<

24.

UPPER OIL SEAL

25.

VALVE HOUSING

<<E>> >>E<<

26.

CIRCLIP

<<F>>

27.

RACK STOPPER

<<F>>>D<<

28.

RACK BUSHING

<<F>>>D<<

29.

OIL SEAL

<<F>>

30.

O-RING

<<F>>>C<<

31.

RACK ASSEMBLY

<<C>>

32.

SEAL RING

33.

O-RING

<<G>> >>B<<

34.

LOWER BALL BEARING

<<H>> >>B<<

35.

NEEDLE BEARING

<<I>> >>A<<

36.

OIL SEAL

37.

GEAR HOUSING

DISASSEMBLY STEPS (Continued)

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

POWER STEERING

37A-34

LUBRICATION AND SEALING POINTS

AC204330

SEALANT:

3M

 AAD PART NO.8672, 8679, 

8678, 8661,8663 OR EQUIVALENT

AB

FLUID:

GENUINE MITSUBISHI POWER 
STEERING FLUID

FLUID:

GENUINE MITSUBISHI POWER 
STEERING FLUID

FLUID:

GENUINE MITSUBISHI POWER 
STEERING FLUID

FLUID:

GENUINE MITSUBISHI POWER 
STEERING FLUID

FLUID:

GENUINE MITSUBISHI POWER 
STEERING FLUID

FLUID:

GENUINE MITSUBISHI 
POWER STEERING FLUID

GREASE: 

SILICONE GREASE

SEALANT: 

MITSUBISHI GENUINE PART NO. 

        MZ100116EX

SEALANT MARKED BY * SHOULD BE 
APPLIED AROUND THE ENTIRE EDGE OF
THE LARGER OUTER DIAMETER.

CAUTION

SEALANT MARKED BY * SHOULD 
BE APPLIED AROUND THE 
THREAD. ALSO ENSURE THAT 
THE SEALANT DOES NOT ENTER 
THE GEAR HOUSING.

BAND

BELLOWS

CAUTION

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

POWER STEERING

37A-35

DISASSEMBLY SERVICE POINTS

.

<<A>> RACK SUPPORT COVER REMOVAL
Using special tool MB991204, remove the rack support cover 
from the gear box.

.

<<B>> LOWER OIL SEAL/PINION AND VALVE ASSEMBLY 
REMOVAL
Using a plastic hammer, gently tap the pinion to remove it.

.

<<C>> SEAL RING REMOVAL

CAUTION

When cutting the seal ring, be careful not to damage the 
pinion and valve assembly or the rack.
Cut the seal ring and remove it from the pinion and valve 
assembly and the rack.

.

ACX01142AB

MB991204

ACX01143 AB

ACX01144 AB

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

POWER STEERING

37A-36

<<D>> UPPER BEARING/UPPER OIL SEAL REMOVAL
Using a socket, remove the oil seal and the ball bearing from 
the valve housing simultaneously.

.

<<E>> CIRCLIP REMOVAL

CAUTION

If the rack stopper is first turned counterclockwise, the cir-
clip will get caught in the slot in the housing and the rack 
stopper will not turn.
1. Turn the rack stopper clockwise until the end of the circlip 

comes out of the slot in the rack housing.

2. Turn the rack stopper counterclockwise to remove the 

circlip.

.

<<F>> RACK STOPPER/RACK BUSHING/OIL 
SEAL/O-RING/RACK ASSEMBLY REMOVAL

CAUTION

Do not damage the press-in portion of the oil seal on the 
rack bush.
1. Pull out the rack assembly carefully and take out the rack 

stopper, rack bush, oil seal and O-ring at the same time.

ACX01145 AB

SOCKET OR
SIMILAR TOOL

ACX01146 AB

CIRCLIP

RACK
STOPPER

ACX01147 AB

 

 

 

 

 

 

 

Content   ..  1159  1160  1161  1162   ..