Mitsubishi Montero (2002-2004). Manual - part 849

 

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Mitsubishi Montero (2002-2004). Manual - part 849

 

 

EMISSION CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-59

CRANKCASE VENTILATION SYSTEM CHECK

M1173001100027

1. Remove the positive crankcase ventilation (PCV) valve from 

the rocker cover, then reconnect the PCV valve to the 
vacuum supply hose.

2. With the engine idling, put your finger on the open end of the 

PCV valve, and check for negative pressure (vacuum).
NOTE: At this time, the plunger in the PCV valve should 
move back and forth as the open end is covered and uncov-
ered.

3. If negative pressure is not felt, clean or replace the PCV 

valve. Inspect he vacuum supply hose and vacuum supply 
hose port for restriction or plugged condition.

POSITIVE CRANKCASE VENTILATION (PCV) 
VALVE CHECK

M1173001200024

1. Hold the PCV valve with the vacuum side down. Insert a thin 

rod, and using light pressure, depress the end of the PCV 
valve spring by 5 

− 10 mm (0.2 − 0.3 inch). Release 

pressure on the rod to see if the PCV valve spring will lift the 
rod to its original position. 

2. If the rod returns quickly to its original position, the PCV 

valve is OK. If the stick does not return quickly. clean or 
replace the PCV valve.

EVAPORATIVE EMISSION CONTROL SYSTEM

GENERAL DESCRIPTION (EVAPORATIVE EMISSION CONTROL SYSTEM)

M1173005100234

The evaporative control system prevents fuel vapors 
generated in the fuel tank from escaping into the 
atmosphere. Fuel vapors from the fuel tank flows 
through the fuel tank pressure control valve and 
vapor pipe/hose to be stored temporarily in the EVAP 
canister. When the vehicle is in operation, fuel 
vapors stored in the EVAP canister flow through the 
EVAP purge solenoid, purge port and intake manifold 
plenum to the combustion chamber. When the 
engine coolant temperature is low or when the intake 
air quantity is small (when the engine is at idle, for 
example), the PCM brings the EVAP purge solenoid 
into the OFF state to shut off the fuel vapor flow to 
the intake manifold plenum. This ensures the 

driveability when the engine is cold or running under 
low load and also stabilizes the emission level. An 
EVAP ventilation solenoid is provided between the 
EVAP canister and atmosphere, and used to monitor 
for OBD-II EVAP leaks. This solenoid is normally 
OFF. However, it turns ON when monitoring the 
OBD-II EVAP leaks and shuts off the atmosphere 
flow to the EVAP canister. Then the fuel tank differ-
ential pressure sensor monitors the fuel vapor pres-
sure to detect OBD-II EVAP leaks. The fuel overflow 
limiter valve prevent fuel from being overfilled. The 
fuel cut off valve prevents fuel leaks just if the vehicle 
is rolled over in an accident.

AKX00336

PCV VALVE

AB

AKX00337

5 – 10 mm
(0.2 – 0.3 in)

PCV VALVE

VACUUM SIDE

THIN ROD
(VERY
SMOOTH)

AB

EMISSION CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-60

SYSTEM DIAGRAM

COMPONENT LOCATION

M1173007500120

AK200802

FUEL TANK DIFFERENTIAL
PRESSURE SENSOR

LIQUID SEPARATOR

EVAP 
CANISTER

EVAPORATIVE 
EMISSION 
PURGE 
SOLENOID 
ON: OPEN

PCM

BAROMETRIC PRESSURE 
SENSOR

INTAKE AIR TEMPERATURE
SENSOR

ENGINE COOLANT 
TEMPERATURE SENSOR

VOLUME AIRFLOW SENSOR

FUEL
TANK

MFI 
RELAY

FUEL OVERFLOW
LIMITER VALVE 

FUEL CUT
OFF VALVE

LEVELING VALVE

EVAPORATIVE 
EMISSION 
VENTILATION VALVE

AIR FILTER

EVAPORATIVE 
EMISSION 
VENTILATION SOLENOID
ON: CLOSED

AB

AC203904

AD

EVAPORATIVE
EMISSION
PURGE SOLENOID
VALVE

EMISSION CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-61

PURGE CONTROL SYSTEM CHECK (PURGE FLOW CHECK)

M1173001400028

Required Special Tool:
MB995061: Purge flow indicator
1. Disconnect the purge hose from the evaporative emission 

(EVAP) purge solenoid, and connect the special tool 
MB995061 between the EVAP purge solenoid and the purge 
hose.

2. Before inspection and adjustment, set the vehicle in the 

following conditions:

• Engine coolant temperature: 80 − 95°C (176 − 203°F)

• Lights and accessories: OFF

• Transmission: P range

3. Run the engine at idle for more than four minutes.
4. Check the purge flow volume when the engine is revved 

several times.

Standard value: Momentarily 20 cm

3

/sec. (2.5 SCFH) or 

more.

AKX00340

INTAKE MANIFOLD

THROTTLE BODY

TO COMBUSTION
CHAMBER

FROM
AIR
CLEANER

OFF

ON

EVAP PURGE SOLENOID
(ON: OPENED)

PURGE
FLOW
INDICATOR
(MB995061)

PURGE HOSE

EVAP CANISTER

AB

EMISSION CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-62

5. If the purge flow volume is less than the standard value, 

check it again with the vacuum hose disconnected from the 
EVAP canister. If the purge flow volume is less than the 
standard value, check the vacuum port and the vacuum 
hose for clogging. Also check the evaporative emission 
purge solenoid. If the purge flow volume is at the standard 
value, replace the EVAP canister.

EVAPORATIVE EMISSION PURGE SOLENOID 
CHECK

M1173001700159

1. Disconnect the vacuum hose (black, black with red paint 

mark) from the EVAP purge solenoid valve.
NOTE: When disconnecting the vacuum hose, always place 
an identification mark so that it can be reconnected at its 
original position.

2. Disconnect the harness connector.
3. Connect a hand vacuum pump to nipple (B) of the EVAP 

purge solenoid valve (refer to the illustration at left).

4. As described in the chart below, check airtightness by 

applying a vacuum with voltage applied directly from the 
battery to the EVAP purge solenoid valve and without 
applying voltage.

5. Measure the resistance between the terminals of the EVAP 

purge solenoid valve.

Standard value: 30 

 34  [at 20°C (68°F)]

6. Replace solenoid if resistance is out of specification.

VOLUME AIRFLOW SENSOR CHECK

M1173007900430

To inspect these parts, refer to GROUP 13A, Multiport Fuel 
Injection (MFI) Diagnosis 

− Diagnostic Trouble Code Chart 

P.13Ab-22

.

BAROMETRIC PRESSURE SENSOR CHECK

M1173008000214

To inspect these parts, refer to GROUP 13A, Multiport Fuel 
Injection (MFI) Diagnosis 

− Diagnostic Trouble Code Chart 

P.13Ab-22

.

BATTERY POSITIVE 
VOLTAGE

NORMAL CONDITION

Applied

Vacuum leaks

Not applied

Vacuum maintained

AKX00341

A

B

AKX00341AC

AKX00342

 

 

 

 

 

 

 

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