Mitsubishi Montero (2002-2004). Manual - part 551

 

  Index      Mitsubishi     Mitsubishi Montero - service repair manual 2002-2004 year

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  549  550  551  552   ..

 

 

Mitsubishi Montero (2002-2004). Manual - part 551

 

 

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-135

Transfer

GENERAL SPECIFICATIONS

M1233000200314

ITEM

SPECIFICATION

2WD switch <SUPER SELECT 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

2-4WD switch <SUPER SELECT 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

4H switch <SUPER SELECT 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

4LL switch <SUPER SELECT 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

4WD switch <PART TIME 4WD>

34 

± 5 N⋅m (25 ± 4 ft-lb)

Center differential lock switch <SUPER SELECT 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

Control housing to transfer case tightening bolt

19 

± 3 N⋅m (13 ± 2 ft-lb)

H-L shift rail plug <PART TIME 4WD>

32 

± 2 N⋅m (24 ± 1 ft-lb)

Low switch <PART TIME 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

Output sensor mounting bolt <SUPER SELECT 4WD>

11 

± 1 N⋅m (97 ± 9 in-lb)

Plug <PART TIME 4WD>

35 

± 6 N⋅m (26 ± 4 ft-lb)

Rear cover to chain cover tightening bolt

35 

± 6 N⋅m (26 ± 4 ft-lb)

Rear output shaft jam nut <PART TIME 4WD>

255 

± 10 N⋅m (188 ± 7 ft-lb)

Sift actuator mounting bolt <SUPER SELECT 4WD>

11 

± 1 N⋅m (97 ± 9 in-lb)

Speedometer sensor mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Transfer case plate to bearing retainer mounting bolt

20 

± 2 N⋅m (14 ± 1 ft-lb)

Transfer case plate to transfer case tightening bolt and nut

35 

± 6 N⋅m (26 ± 4 ft-lb)

Transfer case to bearing retainer mounting bolt <SUPER SELECT 
4WD>

20 

± 2 N⋅m(14 ± 1 ft-lb)

Transfer case to chain cover tightening bolt

35 

± 6 N⋅m (26 ± 4 ft-lb)

Transfer switch <PART TIME 4WD>

34 

± 5 N⋅m (25 ± 4 ft-lb)

TRANSMISSION MODEL

V4A51-7-HCB

V5A51-7-HCB

Applicable engine

3.8L

Transmission type

Electronically controlled 4-speed full-automatic

Torque converter type

3-element with torque converter clutch

Transmission 
gear ratio

1st

2.842

3.789

2nd

1.495

2.057

3rd

1.000

1.421

4th

0.731

1.000

5th

−

0.731

Reverse

2.720

3.865

Transfer type

PART TIME 4WD

SUPER SELECT 4WD

Transfer gear 
ratio

High

1.000

Low

1.900

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-136

SERVICE SPECIFICATIONS

M1233000300021

Transmission

Transfer

ITEM

STANDARD VALUE

Output shaft end play mm (in) <V4A51>

0.25 

− 0.55 (0.0098 − 0.0217)

Direct planetary carrier end play mm (in) <V5A51>

0.25 

− 0.55 (0.0098 − 0.0217)

Underdrive clutch end play mm (in)

1.6 

− 1.8 (0.063 − 0.071)

Input shaft end play mm (in)

0.25 

− 0.81 (0.0098 − 0.0319)

Overdrive clutch end play mm (in)

2.0 

− 2.2 (0.079 − 0.087)

Overdrive clutch return spring retainer end play mm (in)

0 

− 0.09 (0 − 0.004)

Second brake end play mm (in)

1.49 

− 1.95 (0.0587 − 0.0768)

Center support end play mm (in)

0 

− 0.16 (0 − 0.0063)

Brake reaction plate end play mm (in)

0 

− 0.16 (0 − 0.0063)

Reverse clutch end play mm (in)

1.5 

− 1.7 (0.059 − 0.067)

Low/reverse brake end play mm (in)

1.65 

− 2.11 (0.0650 − 0.0831)

Direct clutch end play mm (in) <V5A51>

1.0 

− 1.2(0.039 − 0.047)

ITEM

STANDARD VALUE

Countershaft gear end play mm (in)

0 

− 0.15 (0 − 0.006)

Rear output shaft bearing to rear cove clearance mm (in) <PART TIME 
4WD>

0 

− 0.08 (0 − 0.003)

H-L clutch hub end play mm (in)

0 

− 0.08 (0 − 0.003)

Differential lock hub end play mm (in) <SUPER SELECT 4WD>

0 

− 0.08 (0 − 0.003)

2-4WD clutch hub end play mm (in) <SUPER SELECT 4WD>

0 

− 0.08 (0 − 0.003)

Synchronizer outer ring to drive sprocket clearance mm (in) <SUPER 
SELECT 4WD>

 Limit 0.3 (0.01)

Rear output shaft bearing snap ring to chain cover preload mm (in) 
<SUPER SELECT 4WD>

0.12 

− 0.24 (0.005 − 0.009)

Rear output shaft bearing to rear cove clearance mm (in) <SUPER 
SELECT 4WD>

0 

− 0.12 (0 − 0.005)

Input gear bearing end play mm (in)

0 

− 0.06 (0 − 0.002)

Countershaft gear bearing end play mm (in)

0 

− 0.08 (0 − 0.003)

Rear output shaft bearing end play mm (in) <SUPER SELECT 4WD>

0 

− 0.08 (0 − 0.003)

Annulus gear end play mm (in) <SUPER SELECT 4WD>

0 

− 0.08 (0 − 0.003)

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-137

VALVE BODY SPRING IDENTIFICATION

M1233022900021

ADJUSTING PLATE, SNAP RING AND SPACERS

M1233023000021

Transmission

Thrust race (For adjustment of output shaft end play<V4A51> and direct planetary carrier end play 
<V5A51>)

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

ITEM

WIRE 
DIAMETER 
mm (in)

OUTSIDE 
DIAMETER 
mm (in)

FREE 
HEIGHT mm 
(in)

NUMBER OF 
LOOPS

Orifice check ball spring

0.5 (0.020)

4.5 (0.177)

15.4 (0.606)

15

Torque converter clutch control valve spring

0.7 (0.028)

5.9 (0.232)

28.1 (1.106)

19

Damping valve spring

1.0 (0.039)

7.7 (0.303)

35.8 (1.409)

17

Torque converter pressure control valve 
spring

1.6 (0.063)

11.2 (0.441)

29.4 (1.157)

9.5

Fail-safe valve a spring

0.7 (0.028)

8.9 (0.350)

21.9 (0.862)

9.5

Pressure control valve spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Line relief valve spring

1.0 (0.039)

7.0 (0.276)

17.3 (0.681)

10

Regulator valve spring

1.3 (0.051)

13.3 (0.524)

44.6 (1.756)

10.5

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MR276705

1.8 (0.071)

None

MR276706

2.0 (0.079)

None

MR276707

2.2 (0.087)

None

MR276708

2.4 (0.094)

None

MR276709

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

Brown

MD759960

1.7 (0.067)

None

MD759961

1.8 (0.071)

Blue

MD759962

1.9 (0.075)

Brown

MD758892

2.0 (0.079)

None

MD750841

2.1 (0.083)

Blue

MD750842

2.2 (0.087)

Brown

MD750843

2.3 (0.091)

None

MD750844

2.4 (0.094)

Blue

MD750845

2.5 (0.098)

Brown

MD750846

2.6 (0.102)

None

MD750847

2.7 (0.106)

Blue

MD750848

2.8 (0.110)

Brown

MD750849

2.9 (0.114)

None

MD750850

3.0 (0.118)

Blue

MD750851

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-138

Thrust race (For adjustment of input shaft end play)

Snap ring (For adjustment of overdrive clutch return spring retainer end play)

Pressure plate (For adjustment of second brake end play)

Snap ring (For adjustment of center support and brake reaction plate end play)

Snap ring (For adjustment of reverse clutch end play)

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.4 (0.055)

None

MD723063

1.6 (0.063)

None

MD707267

1.8 (0.071)

None

MD723064

2.0 (0.079)

None

MD707268

2.2 (0.087)

None

MD723065

2.4 (0.094)

None

MD724358

2.6 (0.102)

None

MD754798

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Brown

MR336158

1.53 (0.060)

Black

MR336159

1.58 (0.062)

None

MR336160

1.63 (0.064)

Brown

MR336161

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

F

MR336390

1.8 (0.071)

E

MR336391

2.0 (0.079)

D

MR336392

2.2 (0.087)

C

MR336393

2.4 (0.094)

B

MR336394

2.6 (0.102)

A

MR336395

2.8 (0.110)

0

MR336396

3.0 (0.118)

1

MR336397

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.2 (0.087)

None

MD756784

2.3 (0.091)

Blue

MD756785

2.4 (0.094)

Brown

MD758552

2.5 (0.098)

None

MD758553

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MD761088

1.7 (0.067)

Blue

MD761089

1.8 (0.071)

Brown

MD761090

1.9 (0.075)

None

MD758947

2.0 (0.079)

Blue

MD756690

2.1 (0.083)

Brown

MD756691

2.2 (0.087)

None

MD756692

 

 

 

 

 

 

 

Content   ..  549  550  551  552   ..