Mitsubishi Montero (2002-2004). Manual - part 549

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-127

FRONT OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014800029

<PART TIME 4WD>

Required Special Tools:

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998818: Installer Adapter (38)

DISASSEMBLY SERVICE POINT

.

<<A>> BALL BEARING REMOVAL
1. Use special tool MD998801 to support the ball bearing.
2. Press the front output shaft with a press and remove the ball 

bearings.

AKX00425

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

1

2

3

AB

DISASSEMBLY STEPS

<<A>>

>>B<<   

1.

BALL BEARING

<<A>>

>>A<<   

2.

BALL BEARING

3.

FRONT OUTPUT SHAFT

DISASSEMBLY STEPS 

AKX00426

MD998801

MD998801

AB

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-128

ASSEMBLY SERVICE POINTS

.

>>A<< BALL BEARING INSTALLATION
1. Use special tool MD998801 to support the front output shaft.
2. Use special tools MD998812 and MD998818 to install the 

ball bearing.

.

>>B<< BALL BEARING INSTALLATION
1. Use special tool MD998801 to support the front output shaft.
2. Use special tools MD998812, MD998813 and MD998818 to 

install the ball bearing.

DISASSEMBLY AND ASSEMBLY

M1233014800030

<SUPER SELECT 4WD>

AKX00427

MD998818

MD998812

MD998801

AB

AKX00428

MD998818

MD998812

MD998813

MD998801

AB

AKX00247

1

2

3

4

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

<<A>>

>>B<<

1.

BALL BEARING

2.

SENSOR ROTOR

<<B>>

>>A<<

3.

BALL BEARING

4.

FRONT OUTPUT SHAFT

DISASSEMBLY STEPS 

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-129

Required Special tools:

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998818: Installer Adapter

DISASSEMBLY SERVICE POINT

.

<<A>> BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.

.

<<B>> BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.

ASSEMBLY SERVICE POINTS

.

>>A<< BALL BEARING INSTALLATION
Use special tools MD998812 and MD998818 to install the ball 
bearing.

.

AKX00248

MD998801

AB

AKX00249

MD998801

AB

AKX00250

MD998812

MD998818

AB

TRANSFER DRIVE SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-130

>>B<< BALL BEARING INSTALLATION
Use special tools MD998812, MD998813 and MD998818 to 
install the ball bearing.

TRANSFER DRIVE SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014500028

<SUPER SELECT 4WD>

Required special tools

• MD998192: Bearing puller

• MD998812: Installer Cap

• MD998814: Installer-200

• MD998830: Installer Adapter

• MD998917: Bearing Remover

AKX00251

MD998812

MD998813

MD998818

AB

AKX00262

1

2

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

<<A>>

>>A<<

1.

BALL BEARING

2.

TRANSFER DRIVE SHAFT