Mitsubishi Montero (2002-2004). Manual - part 215

SOLENOID VALVE AND VACUUM HOSE

TSB Revision

FRONT AXLE

26-57

10.Measure the drive gear runout at the shoulder on the 

reverse side of the drive gear.

Limit: 0.05 mm (0.002 inch)

11.If the drive gear runout exceeds the limit, reinstall by 

changing the phase of the drive gear and differential case, 
and remeasure.

12.If adjustment is not possible, replace the differential case or 

replace the drive gear and drive pinion as a set.

SOLENOID VALVE AND VACUUM HOSE

REMOVAL AND INSTALLATION

M1262004500049

ACX01036 AB

AC000432

12 

± 

2 N

·

m

107 

± 

17 in-lb

1

11

2

12

10

9

10

16

15

7

6

5

4

1

3

13

10

8

10

18

17

17 

± 

3 N

·

m

13 

± 

2 ft-lb

12 

± 

2 N

·

m

107 

± 

17 in-lb

AB

14

9.0 

± 

1.0 N

·

m

80 

± 

9 in-lb

SOLENOID VALVE AND VACUUM HOSE

TSB Revision

FRONT AXLE

26-58

REMOVAL SERVICE POINT

.

<<A>> PIN REMOVAL
1. Remove one side of dust cover mounting part on vacuum 

actuator assembly.

2. Match color of pin hole with that of another pin hole to 

remove a pin with a punch. 

INSTALLATION SERVICE POINTS

.

>>A<< VACUUM HOSE INSTALLATION
Match the color of each vacuum hose and solenoid valve and 
vacuum pipe during assembly.

.

>>B<< CHECK VALVE INSTALLATION
Install so that the air direction arrow points to the vacuum side.

 

 

 

SOLENOID VALVE ASSEMBLY,
VACUUM TANK ASSEMBLY
REMOVAL STEPS

 >>A<<

1.  VACUUM HOSE (WHITE STRIPE.)

 >>A<<

2.  VACUUM HOSE (BLUE STRIPE.)

 >>A<<

3. VACUUM HOSE (YELLOW STRIPE.)

 

 

4.  VACUUM PIPE ASSEMBLY

 

 

5.  VACUUM HOSE ASSEMBLY

 

 

6.  VACUUM PIPE ASSEMBLY

 

 

7. BREATHER 

CAP

 

 

8.  SOLENOID VALVE ASSEMBLY

 >>B<<

9. CHECK 

VALVE

 

 

10. VACUUM HOSE

 

 

11. VACUUM HOSE

 

 

12.  VACUUM PIPE ASSEMBLY (6G7)

 

 

13. BREATHER PIPE

 

 

14.  VACUUM TANK ASSEMBLY

 

 

 

VACUUM ACTUATOR ASSEMBLY
REMOVAL STEPS

 >>A<<

15.  VACUUM HOSE (BLUE STRIPE)

CONNECTION

 >>A<< 

16.  VACUUM HOSE (YELLOW STRIPE) 

CONNECTION

<<A>>  

17. PIN

 

 

18. VACUUM ACTUATOR ASSEMBLY

 

 

 

SOLENOID VALVE ASSEMBLY,
VACUUM TANK ASSEMBLY
REMOVAL STEPS (Continued)

ACX01019 AB

COLLAR

DUST COVER

PIN

ACX01077AB

VACUUM SIDE

AIR DIRECTION ARROW

SOLENOID
VALVE SIDE

FRONT DIFFERENTIAL MOUNT

TSB Revision

FRONT AXLE

26-59

FRONT DIFFERENTIAL MOUNT

REMOVAL AND INSTALLATION

M1262001500040

CAUTION

*:Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on 
the ground in the unladen condition.

Pre-removal and Post-installation Operation
• Under Cover Removal and Installation 

• Skid Plate Removal and Installation (Refer to GROUP 51- 

Front Bumper 

P.51-3

.) 

• Gear Oil Draining and Refill (Refer to 

P.26-15

.)

• Drive Shaft Removal and Installation (Refer to 

P.26-23

.)

• Inner Shaft Removal and Installation (Refer to 

P.26-30

.)

ACX01078 AB

69 

± 

9 N

·

m *

51 

± 

7 ft-lb *

69 

± 

9 N

·

m *

51 

± 

7 ft-lb *

89 

± 

9 N

·

m

65 

± 

7 ft-lb

89 

± 

9 N

·

m

65 

± 

7 ft-lb

128 

± 

9 N

·

m

  94 

± 

7 ft-lb

23 

± 

4 N

·

m

17 

± 

3 ft-lb

59 

± 

9 N

·

m

43 

± 

7 ft-lb

69 

± 

9 N

·

m *

51 

± 

7 ft-lb *

1

3

2

4

5

128 

± 

9 N

·

m

  94 

± 

7 ft-lb

 

 

 

DIFFERENTIAL MOUNT 
BRACKET ASSEMBLY (LH/RH) 
REMOVAL STEPS

 >>A<< 

1. DIFFERENTIAL 

MOUNT

BRACKET ASSEMBLY (RH)

 >>A<< 

2. DIFFERENTIAL MOUNT

BRACKET ASSEMBLY (LH)

 

 

 

DIFFERENTIAL MOUNT 
BRACKET ASSEMBLY (REAR) 
REMOVAL STEPS

 

 

3. NO.2 

CROSSMEMBER 

 

 

4. DIFFERENTIAL 

SUPPORT 

BRACKET

 

 

•

DIFFERENTIAL CARRIER AND 
HOUSING ASSEMBLY

 >>A<< 

5. DIFFERENTIAL 

MOUNT

BRACKET ASSEMBLY (REAR)

FRONT DIFFERENTIAL MOUNT

TSB Revision

FRONT AXLE

26-60

INSTALLATION SERVICE POINT

.

>>A<< DIFFERENTIAL MOUNT BRACKET ASSEMBLY 
INSTALLATION 
Tighten the bolts shown in the diagram with the specified 
torque in the order of A, B, C, D or A, C, B, D.

DIFFERENTIAL MOUNTING INSULATOR 
REPLACEMENT

M1262004900036

.

DIFFERENTIAL MOUNTING BRACKET <LH, RH-FRONT, 
REAR>
1. Remove insulator with special tool MD999547.

2. Using special tools MB990947, MB990847 and MB990981 

with a hydraulic press, press fit each insulator to adjust until 
the hollow part faces as shown and the difference between 
A and B is 0.7 mm (0.03 inch).

.

ACX01020 AB

C

B

D

A

ACX01079AB

MD999547

ACX01080

AB

MB990947

MB990847

MB990981

A

B

<REAR>

<LH, RH-FRONT>