Content .. 194 195 196 197 ..

Mitsubishi Montero (2002-2004). Manual - part 196

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-53

WIRING HARNESS

1. Check the connector for poor connection.

DANGER

The SRS system may not operate if SRS harnesses or
connectors are damaged or improperly connected,
which could result in serious injury or death to the
vehicle's driver and passenger.

2. Check the harness for binding; check the connectors for

damage; and check the terminals for deformation.
REPLACE ANY CONNECTORS OR HARNESS THAT FAIL
THE VISUAL INSPECTION. (Refer to GROUP 52B, SRS
Service Precautions

P.52Ba-18

AC205493AB

FRONT WIRING
HARNESS

FLOOR WIRING
HARNESS

SIDE - AIRBAG
WIRING HARNESS

INSTRUMENT WIRING
HARNESS

SEAT BELT WITH
PRE-TENSIONER

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-54

23. TIRES (ROTATE)

M1001008900262

Rotate tires regularly to equalize tire wear and help extend tire
life. Recommended tire rotation is every 12,000 km (7,500
miles) under normal driving conditions and every 9,600 km
(6,000 miles) in severe driving conditions.
Timing for the rotation may vary according to vehicle condition,
road surface conditions, and individual driver's habits.
When rotating tires, check for uneven wear, damage, and
wheel alignment. Abnormal wear is usually caused by incorrect
tire pressure, improper wheel alignment, out-of balance
wheels, or severe braking.
The first rotation is the most important to achieve more uniform
wear for all tires on the vehicle.

MAIN SEALANT AND ADHESIVE TABLE

M1001003800152

ACX00903 AB

APPLICATION

ä NO.

LOCTITE

â/

PERMATEX

âNO.

ENGINE AND
DRIVETRAIN

Between rocker cover and
camshaft bearing cap.
Between rocker cover,
semicircular packing and
cylinder head. Between oil
pressure switch and engine.

ä AAD Part No. 8660

Ultrapro High Temp. Silicone
Gasket or
3M

ä AAD Part No. 8679

Black/8678 Black Press-In-
Place Silicone gasket strips

Permatex

â Ultra Black

598, No.82180

Between engine coolant
temperature switch, engine
coolant temperature sensor,
thermo valve, thermo switch,
joint, engine coolant
temperature gauge unit
(large-size) and engine

ä AAD Part No. 8731

Medium Strength Blue
Threadlocker

Loctite

â242 Blue Service

Tool Removable 24200

Between oil pan and engine
block

ä AAD Part No. 8672,

ä AAD Part No. 8704 or

ä AAD Part No. 8679/

ä AAD Part No. 8678 or

Permatex

â Ultra Gray

599, No.82194

WEATHER-
STRIPPING
FOR GLASS

Between tempered glass,
body flanges, and
weatherstrip

ä AAD Part No. 8509

Auto Bedding and Glazing
Compound or
3M

ä AAD Part No. 8633

Windo-weld Resealant

WEATHER-
STRIPPING
FOR GLASS

Between laminated glass and
weatherstrip

ä AAD Part No. 8633

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-55

INTERIORS

Adhesive of vinyl chloride
cloth

ä AAD Part No. 8088

General Trim Adhesive or
3M

ä AAD Part No. 8064

Vinyl Trim Adhesive

Permatex

â Vinyl Repair

Kit No.81786

Adhesion of door
weatherstrip

ä AAD Part No. 8001

(yellow) or
3M

ä AAD Part No. 8008

(black) Super Weatherstrip
Adhesive or
3M

ä AAD Part No. 8011

Black Weatherstrip Adhesive

Permatex

â Super Black

Weatherstrip Adhesive
No.82, 81850

Sealing of various grommets
and packing

ä AAD Part No. 8509 or

ä AAD Part No. 8678

Adhesion of headliners and
various interior decorative
materials

ä AAD Part No. 8088

General Trim Adhesive or
3M

ä AAD Part No. 8090

Super Trim Adhesive

Permatex

â Spray

Adhesive No.82019

BODY
SEALANTS

Sealing of sheet metal joints,
drip rail, floor, side panels,
trunk, front panel, tail gate
hinge

ä AAD Part No. 8531

Heavy Drip-Check Sealer
(gray) or
3M

ä AAD Part No. 8302

Ultrapro Autobody Sealant
(clear) or
3M

ä AAD Part No. 8361

Urethane A/B Sealant (gray
or white)

Miscellaneous body sealants
(original mounted
w/adhesive tape)

• Waterproof door film

• Fender panel

• Splash shield

• Mud guard

• Rear combination lamp

ä AAD Part No. 8633

Windo-weld Resealant

Fuel Tank and Pad

ä AAD Part No. 8088

General Trim Adhesive or
3M

ä AAD Part No. 8090

Super Trim Adhesive

Permatex

â Spray

Adhesive No.82019

APPLICATION

ä NO.

LOCTITE

â/

PERMATEX

âNO.

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-56

CHASSIS
SEALANT

Sealant of various flange
faces and threaded parts.
Packing of fuel gauge unit

ä AAD Part No. 8730

High Strength Red
Threadlock or
3M

ä AAD Part No. 8731

Medium Strength Blue
Threadlocker

Loctite

â272 High Strength

and High Temperature
27200

Sealing of various threaded
parts, dust covers.
Differential carrier packing,
dust covers and ball joint and
linkage. Packing and shims
of steering box, sealing of
rack support cover and top
cover of steering box
housing, seal of junction face
of knuckle arm flange

ä AAD Part No. 8672

Ultrapro High Temp. Silicone
Gasket or
3M

ä AAD Part No. 8679

(black) or
3M

ä AAD Part No. 8678

(black) Press-In-Place
Silicone gasket strips
3M

ä AAD Part No. 8661 or

ä AAD Part No. 8663

Super Silicone sealant

Permatex

â The Right Stuff

No.25223

Seal of brake shoe hold down
pin and wheel cylinder of
drum brakes

ä AAD Part No. 8633

Windo-weld Resealant

QUICK FIX
ADHESIVE

ä AAD Part No. 8155

Quick Fix Adhesive

Loctite

âQuicktite Super

Glue 21309

ANAEROBIC
STRONG
SEALING
AGENT

Fixing of various threads,
bolts, screws. Fixing of
differential drive gear bolt,
Connecting of tilt steering
bolt. Fan, pulley, gear Sealing
of small gaps and flange
faces

ä AAD Part No. 8730

High Strength Threadlocker
or
3M

ä AAD Part No. 8731

Medium Strength
Threadlocker

Loctite

â271,

High-Strength
Threadlocker 27100 or
27200

UNDER
COATING
AGENT

ä AAD Part No. 8883

Rubberized Undercoating
Aerosol or
3M

ä AAD Part No. 8864

Body Schutz Undercoating
(qt)

Permatex

â Heavy-Duty

Undercoating 81833

APPLICATION

ä NO.

LOCTITE

â/

PERMATEX

âNO.

Content .. 194 195 196 197 ..