Mitsubishi Montero (2002-2004). Manual - part 194

 

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Mitsubishi Montero (2002-2004). Manual - part 194

 

 

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-45

(2) By referring to the section on coolant, select an 

appropriate concentration for safe operating temperature 
within the range of 30 to 60%. Refill the system with a 
high quality ethylene glycol antifreeze at the selected 
concentration. A convenient mixture is a 50% water and 
50% antifreeze solution [freezing point: 

−31°C (−32.8°F)]. 

Pour in coolant until it overflows from the air bleed bolt 
hole, and then tighten the air bleed bolt.

8. <When special tool MB991871 is used>

By referring to the section on coolant, select an appropriate 
concentration for safe operating temperature within the 
range of 30 to 60 %. Use special tool MB991871 to refill the 
coolant. A convenient mixture is a 50 % water and 50 % 
antifreeze solution [freezing point: 

−31°C (−32.8 °F)].

NOTE: For how to use special tool MB991871, refer to its 
manufacturer’s instructions.

Recommended antifreeze:
Long life antifreeze coolant or an equivalent

Quantity: 9.0 dm

3

 (9.5 quarts)

9. Reinstall the radiator cap.
10.Start the engine and let it warm up until the thermostat 

opens.

11.After repeatedly revving the engine up to 3,000 r/min several 

times, then stop the engine.

12.Remove the radiator cap after the engine has become cold, 

and pour in coolant up to the brim. Reinstall the cap.

CAUTION

Do not overfill the reserve tank.
13.Add coolant to the reserve tank between the "FULL" and 

"LOW" mark if necessary.

15. DISC BRAKE PADS (INSPECT FOR WEAR)

M1001003200138

Check for fluid contamination and wear. Replace the complete 
set of pads if defective.

Thickness of lining
Minimum limit: 2.0 mm (0.08 inch)

CAUTION

The pads for the right and left wheels should be replaced 
at the same time. Never split or intermix brake pad sets. All 
four pads must be replaced as a complete set.

AC203797

AB

CAUTION LABEL

AIR BLEED BOLT

14±1 N·m
120±13 in-lb

AC204032

AB

AIR HOSE

MB991871

ACX00898 AB

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-46

16. BRAKE HOSES (CHECK FOR 
DETERIORATION OR LEAKS)

M1001003400273

Inspection of brake hoses and tubing should be included in all 
brake service operations.
The hoses should be checked for:
1. Incorrect length, severe surface cracking, pulling, scuffing or 

worn spots. (If the fabric casing of the hoses is exposed by 
cracks or abrasion in the rubber hose cover, the hoses 
should be replaced. Eventual deterioration of the hose and 
possible bursting failure may occur.)

2. Incorrect installation, twisting or interference with wheel, tire 

or chassis.

17. BALL JOINT AND STEERING LINKAGE 
SEALS (INSPECT FOR GREASE LEAKS AND 
DAMAGE)

M1001003500281

1. These components, which are permanently lubricated at the 

factory, do not require periodic lubrication. Damaged seals 
and boots should be replaced to prevent leakage or grease 
contamination.

2. Inspect the dust cover and boots for proper sealing, leakage 

and damage, and replace them if defective.

18. DRIVE SHAFT BOOTS (INSPECT FOR 
GREASE LEAKS AND DAMAGE)

M1001003600277

1. These components, which are permanently lubricated at the 

factory, do not require periodic lubrication. Damaged seals 
and boots should be replaced to prevent leakage or grease 
contamination.

2. Inspect the dust cover and boots for proper sealing, leakage 

and damage. Replace them if defective.

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-47

19 FRONT AXLE AND REAR AXLE 
(CONVENTIONAL DIFFERENTIAL) (INSPECT OIL 
LEVEL)

M1001007100100

Remove the filler plug and inspect the oil level at the bottom of 
the filler hole. If the oil level is slightly below the filler hole, the 
condition is satisfactory.

20. PROPELLER SHAFT JOINTS (LUBRICATE 
WITH GREASE)

M1001007300063

Lubricate the propeller shaft joints with grease.
The propeller shaft joints should be repacked with multipurpose 
grease.

21. EXHAUST SYSTEM (CONNECTION PORTION 
OF MUFFLER, PIPINGS AND CONVERTER HEAT 
SHIELDS) (CHECK AND SERVICE AS REQUIRED)

M1001005800114

1. Check for holes and gas leaks due to damage, corrosion, 

etc.

2. Check the joints and connections for looseness and gas 

leaks.

3. Check the hanger rubber and brackets for damage.

ACX00856AB

FRONT DIFFERENTIAL

FILLER PLUG

ACX00857 AB

REAR DIFFERENTIAL

FILLER PLUG

ACX01798

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-48

22. SRS MAINTENANCE (SRS COMPONENT 
CHECK-DAMAGE, FUNCTION, CONNECTION TO 
WIRING HARNESS, ETC.)

M1001003700274

The SRS must be inspected by an authorized dealer 10 years 
after the car manufacture date shown on the certification label 
located on the left center sill.

SRS Warning Light Check

Turn the ignition key to the "ON" position. Does the "SRS" 
warning light illuminate for about seven seconds, and then 
remain off for at least five seconds after turning OFF? If yes, 
the SRS system is functioning properly. If no, refer to GROUP 
52B, Diagnosis 

P.52Bb-3

.

ACX00901

2000

AB

DATE OF
MANUFACTURE

CERTIFICATION LABEL

ACX01667

AT

TEMP

SRS

P
R
N
D

5
4
3
2
1

x1000r/min

2

3

4

5

6

7

8

1

AB

SRS WARNING LIGHT

 

 

 

 

 

 

 

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