Mitsubishi Montero (2002-2004). Manual - part 20

 

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Mitsubishi Montero (2002-2004). Manual - part 20

 

 

REAR BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-7

DISASSEMBLY SERVICE POINT

.

<<A>> REAR MUDGUARD REINFORCEMENT, REAR 
BUMPER SIDE RETAINER REMOVAL 
Use a drill [4.5 mm (0.18 inch)] to make a hole in the rivet to 
break it, and then remove the rivet.

ASSEMBLY SERVICE POINT

.

>>A<< REAR MUDGUARD REINFORCEMENT, REAR 
BUMPER SIDE RETAINER
Use the rivet tool shown in the illustration to attach the rivet by 
the following procedure.
1. Insert the rivet into the base material (rear mudguard 

reinforcement, rear bumper side retainer).

2. Place the recommended tool over section A of the rivet.
3. While pushing the flange surface of the rivet with the 

recommended tool, press the handle of the tool.

4. The thin part of section A of the rivet will break and the rivet 

will then be attached.

ACX00427AB

REAR BUMPER
ASSEMBLY

RIVET

DRILL

AC204659

1

2

3

4

AB

REAR BUMPER
FACE

RIVET

RIVET

SECTION A

FLANGE

REAR BUMPER
CORNER 
BRACKET

RIVET TOOL

RIVET TOOL

ROOF RAIL

TSB Revision

EXTERIOR

51-8

ROOF RAIL

REMOVAL AND INSTALLATION

M1511016600024

MOLDINGS

SPECIAL TOOL

M1511000600854

ACX00429

1

2

3

4

5

5

5

AB

REMOVAL STEPS
• HEADLINING (REFER TO GROUP 

52A 

P.52A-10

.)

• SET BRACKET (REFER TO GROUP 

42, SUNROOF 

P.42-61

.)

1. ROOF RAIL ASSEMBLY

2. ROOF RAIL FRONT SEAL
3. ROOF RAIL CENTER SEAL
4. ROOF RAIL REAR SEAL
5. ROOF RAIL SEAL

REMOVAL STEPS (Continued)

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MB990449 Window 
molding remover

General service tool

Removal of roof drip 
molding

MB990449

MOLDINGS

TSB Revision

EXTERIOR

51-9

MOLDINGS

REMOVAL AND INSTALLATION

M1511004700109

Required Special Tools:

• MB990449: Window Moulding Remover
• MB990784: Ornament Remover

.

AC203966

11

1, 4,
6, 7

SECTION A – A

SECTION B – B

CLIP

CLIP

N

N

N

A

A

A

B

B

B

B

B

B

B

B

A

1

6

AB

7

3

9

11

10

8

2

4

3

5

<<A>>

>>A<< 1. FRONT DOOR MOLDING

2. FRONT DOOR CORE
FRONT WHEEL CUT MOLDING 
REMOVAL STEPS

<<B>> >>B<<

3. RIVET A

<<A>> >>A<<

4. FRONT WHEEL CUT MOLDING
5. WHEEL CUT MOLDING BRACKET
REAR WHEEL CUT MOLDING 
REMOVAL STEPS

<<B>> >>B<<

3. RIVET A

<<A>> >>A<<

6. REAR WHEEL CUT MOLDING

REAR DOOR MOLDING REMOVAL 
STEPS

<<B>> >>B<<

3. RIVET A

<<A>> >>A<<

7. REAR DOOR MOLDING

<<B>> >>C<<

8. RIVET B
9. REAR DOOR MOLDING BRACKET
10. REAR DOOR MOLDING ASSEMBLY
ROOF DRIP MOLDING REMOVAL 
STEPS
• ROOF RAIL ASSEMBLY

<<C>>

11. ROOF DRIP MOLDING

MOLDINGS

TSB Revision

EXTERIOR

51-10

ADHESIVE TAPE POSITION

AC203758

FRONT WHEEL CUT MOLDING

FRONT DOOR MOLDING

REAR DOOR MOLDING

REAR DOOR MOLDING ASSY

AB

D

A

A

D

C

A

A

ADHESIVE TAPE: DOUBLE-SIDED TAPE < A [   4.0 mm ( 0.16 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS],

B [   5.0 mm ( 0.20 in ) WIDTH AND 2.0 mm ( 0.08 in ) THICKNESS],
C [ 10.0 mm ( 0.39 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS],
D [ 24.0 mm ( 0.95 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS],
E [ 30.0 mm ( 1.18 in ) WIDTH AND 0.8 mm ( 0.03 in ) THICKNESS],
F [ 35.0 mm ( 1.38 in ) WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS]>

FRONT DOOR CORE
(FRONT DOOR MOLDING SIDE)

FRONT DOOR CORE
(FRONT DOOR SIDE)

B

B

F

E

A

 

 

 

 

 

 

 

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