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Mitsubishi Montero (1998+). Manual - part 4

Fig. 16: Connecting Rod Identification Location (Montero)

Courtesy of Mitsubishi Motor Sales of America.

ENGINE OILING

OIL PUMP SPECIFICATIONS

Application Specification

Gear Side Clearance ..................... .0016-.0039" (.040-.10 mm)

Gear-To-Front Cover Clearance

Standard .............................. .0039-.0071" (.10-.180 mm)

Limit ........................................... .0138" (.350 mm)

Tip to Tip Clearance ................... .0024-.0071" (.060-.180 mm)

Minimum Warm Oil Pressure at Idle ............. 11.4 psi (.8 kg/cm

)

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Application Ft. Lbs. (N.m)

Crankshaft Drive Plate ..................................... 55 (74)

Crankshaft Main Bearing Cap Bolt

Diamante ................................................. 69 (93)

Montero .................................................. 55 (74)

Crankshaft Pulley Bolt ................................... 134 (182)

Cylinder Head Bolt (1) .................................... 80 (108)

Distributor Lock Nut (Diamante) ............................ 17 (23)

Exhaust Manifold Nut ....................................... 21 (29)

Generator & Drive Belt

Accessory Mount Bolt (Montero) ........................... 32 (44)

Accessory Mount Stay Bolt (Montero)

8 mm Bolt .............................................. 17 (23)

10 mm Bolt ............................................. 36 (49)

Cooling Fan Bracket (Montero) ............................ 30 (41)

Engine Hanger (Montero) .................................. 13 (17)

Generator Bolt (Diamante) ................................ 15 (21)

Generator Bolt (Montero)

8 mm Bolt .............................................. 15 (21)

10 mm Bolt ............................................. 38 (51)

Generator Bracket (Diamante)

8 mm Bolt .............................................. 35 (48)

10 mm Bolt ............................................. 17 (23)

Generator Pivot Nut (Diamante) ........................... 32 (44)

Tensioner Pulley Nut ..................................... 37 (50)

Tensioner Bracket Stay Bolt (Montero) .................... 18 (24)

Intake Manifold & Fuel

Bracket (Montero) ........................................ 18 (24)

ECT Sensor ............................................... 22 (30)

Intake Manifold Nut ...................................... 15 (21)

Thermostat Case .......................................... 14 (19)

Water Inlet Fitting Bolt ................................. 14 (19)

Water Outlet Fitting Bolt ................................ 14 (19)

Water Passage (Montero) .................................. 14 (19)

Heater Pipe Bolt (Diamante) .............................. 13 (18)

Intake Plenum & Throttle Body

Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18)

EGR Pipe Bolt ............................................ 13 (18)

EGR Pipe Flair Nut ....................................... 44 (59)

EGR Valve Bolt ........................................... 16 (22)

Intake Manifold Plenum (Diamante) ........................ 13 (18)

Intake Manifold Plenum Stay Bolt

8 mm Bolt .............................................. 13 (18)

10 mm Bolt ............................................. 27 (36)

Water Outlet Fitting Bracket Bolt ........................ 14 (19)

Bracket (Diamante) ....................................... 18 (24)

Motor Mount Brackets

Bracket

8 mm Bolt .............................................. 16 (22)

10 mm Bolt ............................................. 30 (41)

12 mm Bolt ............................................. 55 (75)

Oil Pan & Oil Pump

Drain Plug ............................................... 30 (40)

Oil Cooler By-Pass Valve (Montero) ....................... 41 (55)

Oil Filter Bolt (Montero) ................................ 15 (21)

Oil Filter Bracket

8 mm Bolt .............................................. 18 (24)

10 mm Bolt ............................................. 30 (40)

Oil Screen

8 mm Bolt ............................................... 14 (19)

Plug .................................................... 33 (45)

Piston & Connection Rod

Connecting Rod Cap Nut ................................... 38 (52)

Rocker Arms & Camshafts

Distributor Adapter Bolt (Diamante) ...................... 17 (23)

Rocker Arm Shaft Bolt .................................... 23 (31)

Spark Plug ................................................. 18 (25)

Timing Belt

Auto Tensioner Bolt ...................................... 18 (24)

Camshaft Sprocket Bolt ................................... 65 (88)

Idler Pulley Bolt ........................................ 32 (44)

Tensioner Arm Bolt ....................................... 32 (44)

Tensioner Pulley Bolt .................................... 36 (49)

Water Pump Bolt (Montero) ................................ 18 (24)

Water Pump Bolt (Diamante)

8 mm Bolt .............................................. 18 (24)

10 mm Bolt ............................................. 30 (41)

INCH Lbs. (N.m)

Crankshaft & Drive Plate

Bell Housing ............................................ 79.7 (9)

Oil Seal Case .......................................... 97.3 (11)

Rear Plate (Montero) ................................... 97.3 (11)

Exhaust Manifold

Heat Shield ........................................... 123.9 (14)

Oil Level Gauge Guide Bolt ............................ 123.9 (14)

Generator & Drive Belt

Cooling Fan Bolt (Montero) ............................. 97.3 (11)

Cooling Fan Nut (Montero) .............................. 97.3 (11)

Timing Indicator Bolt (Montero) ........................ 97.3 (11)

Intake Manifold & Fuel

ECT Gauge Sender ....................................... 97.4 (11)

Fuel Pressure Regulator Bolt ............................ 79.6 (9)

Fuel Pipe Banjo Bolt .................................... 79.6 (9)

Injector & Fuel Rail Bolt ............................. 106.2 (12)

Water Outlet Pipe ..................................... 123.9 (14)

Intake Plenum & Throttle Body

Ignition Coil Bolt (Montero) ............................ 115 (13)

Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9)

Throttle Body Bolt ...................................... 106 (12)

Vacuum Hose Assembly (Diamante) ......................... 88 (9.8)

Oil Pan & Oil Pump

Baffle Plate (Montero) ................................. 97.3 (11)

Baffle Plate (Diamante) ................................ 97.3 (11)

6 mm Bolt ............................................... 53.1 (6)

8 mm Bolt ............................................... 79.6 (9)

Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10)

Oil Pump Cover Bolt (Montero)

6 mm x 10 mm Bolt .................................... 97.3 (11)

6 mm x 18 mm Bolt ..................................... 53.1 (6)

Oil Pressure Gauge Sender .............................. 88.5 (10)

Oil Pan (Upper) ......................................... 53.1 (6)

Oil Pan (Lower) ........................................ 97.3 (11)

Oil Pump Case ......................................... 123.9 (14)

Oil Screen (Montero)

6 mm Bolt ............................................. 53.1 (9)

Rocker Arms & Camshafts

Rocker Cover Bolt ....................................... 31 (3.5)

Thrust Case Bolt ...................................... 115.1 (13)

Timing Belt

Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (9)

Crankshaft Position (CKP) Sensor ........................ 79.6 (9)

(1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.

ENGINE SPECIFICATIONS

GENERAL SPECIFICATIONS

Application Specification

Displacement .................................. 213.4 Cu. In. (3.5L)

Bore ............................................... 3.6614" (93 mm)

Stroke ........................................... 3.3779" (85.8 mm)

Compression Ratio ............................................ 9.0:1

Fuel System .................................................... MFI

Horsepower @ RPM ........................................ 200 @ 5000

Torque Ft. Lbs. @ RPM ................................... 228 @ 3500

ROCKER ARMS & CAMSHAFT

Application In. (mm)

Camshaft Lobe Height

Montero

Intake

Standard ..................................... 1.4846 (37.710)

Limit ........................................ 1.4650 (37.210)

Exhaust

Standard ..................................... 1.4622 (37.140)

Limit ........................................ 1.4425 (36.640)

Diamante

Intake

Standard ..................................... 1.4795 (37.580)

Limit ........................................ 1.4598 (37.080)

Exhaust

Standard ..................................... 1.4547 (36.950)

Limit ........................................ 1.4350 (36.450)

Camshaft Journal Diameter .......................... 1.7689 (44.930)

CYLINDER HEAD & VALVES

Application Specification

Head Warpage

Standard ........................................ .0012" (.030 mm)

Limit ........................................... .0079" (.200 mm)

Maximum Resurface ................................. .0079" (.200 mm)

Overall Height ................................ 4.7244" (120.000 mm)

Valve Margin

Intake

Standard ..................................... .0394" (1.000 mm)

Limit ......................................... .0197" (.500 mm)

Exhaust

Standard ..................................... .0472" (1.200 mm)

Limit ......................................... .0276" (.700 mm)

Valve Height (Montero)

Intake

Standard .................................. 4.4213" (112.300 mm)

Limit ..................................... 4.4016" (111.800 mm)

Exhaust

Standard .................................. 4.4924" (114.110 mm)

Limit ..................................... 4.4728" (113.610 mm)

Stem Diameter

Intake ......................................... .2362" (6.000 mm)

Exhaust ........................................ .2362" (6.000 mm)

Stem to Guide Clearance

Intake

Standard ........................... .0008-.0020" (.020-.050 mm)

Limit ......................................... .0039" (.100 mm)

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