Mitsubishi Galant (2004+). Manual - part 991

 

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Mitsubishi Galant (2004+). Manual - part 991

 

 

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-781

STEP 7. Check for harness damage between generator 
connector B-116 (terminal No. 4) and PCM connector B-23 
(terminal No. 131).

Q: Is the harness wire in good condition?

YES : Replace the generator. Then go to Step 8.
NO :  Repair it. Then go to Step 8.

AK303884

2

1

3

4

AB

CONNECTOR: B-116

B-116 (GR)

HARNESS 
CONNECTOR: 
COMPONENT SIDE

127 126 125 124 123 122 121

133 132 131 130 129 128

140 139 138 137 136 135 134

146 145 144 143 142 141

153 152 151 150 149 148 147

AK303058

HARNESS CONNECTOR: 
COMPONENT SIDE

CONNECTOR: B-23

B-23

PCM

AB

AIR CLEANER

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-782

STEP 8. Using scan tool MB991958, read the diagnostic 
trouble code (DTC).

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Start the engine and run at idle.
(3) Read the DTC.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0622 set?

YES : Retry the troubleshooting.
NO :  The inspection is complete.

DTC P0638: Throttle Actuator Control Motor Circuit Range/Performance Problem

CAUTION

If DTC P0638 has been set, TCL related DTC 
U1120 is also set. After P0638 has been diag-
nosed, don't forget to erase DTC U1120.

.

THROTTLE ACTUATOR CONTROL MOTOR 
CIRCUIT RANGE/PERFORMANCE PROBLEM 
CIRCUIT

• Refer to DTC P2101 − Throttle Actuator Control 

Motor Circuit 

P.13A-845

.

.

CIRCUIT OPERATION

• Refer to DTC P2101 − Throttle Actuator Control 

Motor Circuit 

P.13A-845

.

.

TECHNICAL DESCRIPTION

• PCM checks the electronic controlled throttle sys-

tem for abnormal conditions.

.

DESCRIPTIONS OF MONITOR METHODS
Difference between throttle position sensor (main) 

output and target opening is greater than the 
specified value.

.

MONITOR EXECUTION
Continuous

.

MONITOR EXECUTION CONDITIONS (Other 
monitor and Sensor)

Other Monitor (There is no temporary DTC stored 

in memory for the item monitored below)

• Not applicable

Sensor (The sensor below is determined to be 

normal)

• Not applicable

.

AK303804AB

MB991910

DATA LINK
CONNECTOR

MB991824

MB991827

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-783

DTC SET CONDITIONS

Check Conditions

• Battery positive voltage is higher than 8.3 volts.

• Throttle position sensor (main) output voltage is 

between 0.35 and 4.8 volts.

• Drop of throttle position sensor (main) output volt-

age per 100 milliseconds is more than 0.04 volt.

Judgement Criteria

• Throttle position sensor (main) output voltage has 

continued to be higher than the target throttle 
position sensor (main) voltage by 0.5 volt or more 
for 0.5 second.

Check Conditions

• Battery positive voltage is higher than 8.3 volts.

• Throttle position sensor (main) output voltage is 

between 0.35 and 4.8 volts.

Judgement Criteria

• Difference between throttle position sensor 

(main) output voltage and target throttle position 
sensor (main) voltage is 1 volt or higher for 4 sec-
onds.

.

OBD-II DRIVE CYCLE PATTERN
None.

.

TROUBLESHOOTING HINTS (The most likely 
causes for this code to be set are:)

• Throttle valve return spring failed.

• Throttle valve operation failed.

• Throttle actuator control motor failed.

• Harness damage in throttle actuator control 

motor circuit, or connector damage.

• PCM failed.

DIAGNOSIS

Required Special Tools:

• MB991958: Scan tool (MUT-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: USB Cable

• MB991910: Main Harness A

STEP 1. Using scan tool MB991958, check data list item 
9A: Throttle Position Sensor (main) Mid Opening Learning 
Value.

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK"(OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.

(3) Set scan tool MB991958 to the data reading mode for item 

9A, Throttle position sensor (main) mid opening learning 
value.

• Check that it is between 0.6 and 1.2 volts.

(4) Turn the ignition switch to the "LOCK"(OFF) position.
Q: Is the measured voltage between 0.6 and 1.2 volts?

YES : Go to Step 2..
NO :  Replace the throttle body assembly. Then go to Step 

8.

AK303804AB

MB991910

DATA LINK
CONNECTOR

MB991824

MB991827

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-784

STEP 2. Check the throttle actuator control motor.

(1) Disconnect the connector B-06.

(2) Measure the resistance between throttle actuator control 

motor side connector terminal No. 1 and No. 2.

Standard value: 0.3 

 80 ohms [at 20°C (68°F)]

Q: Is the measured resistance between 0.3 and 80 ohms [at 

20

°C (68°F)]?

YES : Go to Step 3.
NO :  Replace the throttle body assembly. Then go to Step 

8.

STEP 3. Check harness connector B-06 at throttle actuator 
control motor for damage.

Q: Is the harness connector in good condition?

YES : Go to Step 4.
NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then go to Step 8..

AK303818

1

6 5 4 3 2

AB

CONNECTOR: B-06

B-06 (B)

HARNESS 
CONNECTOR:
COMPONENT SIDE

6

1 2 3 4 5

AK202992

THROTTLE ACTUATOR
CONTROL MOTOR 
CONNECTOR

AB

AK303818

1

6 5 4 3 2

AB

CONNECTOR: B-06

B-06 (B)

HARNESS 
CONNECTOR:
COMPONENT SIDE

 

 

 

 

 

 

 

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