Mitsubishi Galant (2004+). Manual - part 564

DOOR

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42-35

DOOR INSIDE HANDLE PLAY CHECK

M1423009400028

DOOR INSIDE HANDLE KNOB PLAY CHECK

1. Check that the door inside handle play is within the standard 

value range.

Standard value (B):
Front door: 26.1 

−58.1 mm (1.028 −2.287 inches) [Tar-

get value 41 mm (1.61inches)]
Rear door: 30.3 

−58.1 mm (1.193 −2.287 inches) [Target 

value 41 mm (1.61inches)]

2. If the door inside handle play is not within the standard value 

range, check the door inside handle or the inside handle 
cable. Replace if necessary.

DOOR INSIDE HANDLE LOCK KNOB STROKE 
CHECK

1. Remove the door trim assembly. (Refer to GROUP 52A, 

Door Trim 

P.52A-13

.)

2. Check that the door inside handle lock knob stroke is within 

the standard value. 

Standard value (B): 21.6 mm (0.850 inch)

AC306508

AC205104

AC307029

A

A

B

AB

SECTION A – A

AC306508

AC207670

AC307030

A

B

AB

SECTION A – A

A

DOOR

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3. If not within the standard value, adjust the inside handle lock 

knob stroke with the outer cable end connecting the inside 
handle lock knob and inside lock cable.

AC306506

AB

INSIDE LOCK CABLE

OUTER CABLE END

DOOR

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DOOR ASSEMBLY

REMOVAL AND INSTALLATION

M1423002200294

Post-installation Operation
• Door Fit Adjustment (Refer to 

P.42-30

).

AC306178

AC306179

AC306727

AC205357

AB

1

1

2

2

3

4

5

4

5

6

7

6

7

8

8

9

10

9

9, 10

10

<FRONT DOOR>

<REAR DOOR>

24 ± 3 N·m
18 ± 2 ft-lb    

3.9 ± 1.0 N·m
35 ± 8 in-lb    

24 ± 3 N·m
18 ± 2 ft-lb    

3.9 ± 1.0 N·m
35 ± 8 in-lb    

9.0 ± 2.0 N·m
80 ± 17 in-lb    

9.0 ± 2.0 N·m
80 ± 17 in-lb    

21 ± 4 N·m

16 ± 2 ft-lb

27 ± 5 N·m

20 ± 4 ft-lb

21 ± 4 N·m

16 ± 2 ft-lb

27 ± 5 N·m

20 ± 4 ft-lb

21 ± 4 N·m

16 ± 2 ft-lb

27 ± 5 N·m

20 ± 4 ft-lb

21 ± 4 N·m

16 ± 2 ft-lb

27 ± 5 N·m

20 ± 4 ft-lb

REMOVAL

1. DAMPER
2. DOOR SWITCH

>>B<<

3. REAR DOOR PROTECTOR FILM

STRIKER REMOVAL STEPS

>>A<<

4. STRIKER
5. STRIKER SHIM

DOOR ASSEMBLY REMOVAL 
STEPS

•

COWL SIDE TRIM <FRONT DOOR> 
(REFER TO GROUP 52A, TRIMS 

P.52A-10

).

6. HARNESS CONNECTOR
7. DOOR CHECK MOUNTING BOLT
8. DOOR ASSEMBLY

DOOR

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INSTALLATION SERVICE POINTS

.

>>A<< STRIKER INSTALLATION
Align the center of the striker and latch within 

± 1.5 mm (0.06 

inch), and install.

.

>>B<< REAR DOOR PROTECTOR FILM INSTALLATION
Install the rear door protector film as shown.

9. DOOR UPPER HINGE
10. DOOR LOWER HINGE

DOOR ASSEMBLY REMOVAL 
STEPS (Continued)

AC006126AB

STRIKER CENTER

STRIKER

LATCH CENTER

LATCH

+1.5 mm

(0.06 in)

-1.5 mm

(0.06 in)

AC306180

AC306181

AC306739

SECTION A – A

A

A

AB

DOOR PROTECTOR FILM

REAR DOOR 
END LINE

0 – 1.2 (0 – 0.05) 
[TARGET VALUE 
1.2 (0.05)]

UNIT: mm (in)