Mitsubishi Galant (2004+). Manual - part 149

 

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Mitsubishi Galant (2004+). Manual - part 149

 

 

ENGINE DIAGNOSIS

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-3

ENGINE DIAGNOSIS

M1111000700273

SYMPTOMS

PROBABLE CAUSE

REMEDY

Compression is too 
low

Blown cylinder head gasket

Replace the gasket.

Worn or damaged piston rings

Replace the rings.

Worn piston or cylinder

Repair or replace the piston and/or the 
cylinder block.

Worn or damaged valve seat

Repair or replace the valve and/or the 
seat ring

Drop in engine oil 
pressure

Engine oil level is too low

Check the engine oil level.

Malfunction of engine oil pressure switch Replace the engine oil pressure switch.
Clogged oil filter

Install a new filter.

Worn oil pump gears or cover

Replace the gears and/or the cover.

Thin or diluted engine oil

Change the engine oil to the correct 
viscosity.

Stuck (opened) oil relief valve

Repair the relief valve.

Excessive bearing clearance

Replace the bearings.

Engine oil pressure 
too high

Stuck (closed) oil relief valve

Repair the relief valve.

Noisy valves

Malfunction of lash adjuster (including 
entry of air into high pressure chamber)

Check the lash adjuster.

Thin or diluted engine oil (low engine oil 
pressure)

Change the engine oil.

Worn or damaged valve stem or valve 
guide

Replace the valve and/or the guide.

Connecting rod 
noise/main bearing 
noise

Insufficient oil supply

Check the engine oil level.

Thin or diluted engine oil

Change the engine oil.

Excessive bearing clearance

Replace the bearings.

SPECIAL TOOLS

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-4

SPECIAL TOOLS

M1111000600618

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION APPLICATION

MB991958
Scan tool (MUT-III sub 
assembly)

A: MB991824

Vehicle 
communication 
interface (V.C.I.)

B: MB991827

MUT-III USB cable

C: MB991910

MUT-III main harness 
A (Vehicles with CAN 
communication 
system)

D: MB991911

MUT-III main harness 
B (Vehicles without 
CAN communication 
system)

E: MB991914

MUT-III main harness 
C (for Daimler 
Chrysler models only)

F: MB991825

MUT-III measurement 
adapter

G: MB991826

MUT-III trigger 
harness

MB991824-KIT
NOTE: G: 
MB991826 
MUT-III Trigger 
Harness is not 
necessary when 
pushing V.C.I. 
ENTER key.

• Drive belt tension check

• Ignition timing check

• Curb idle speed check

• Idle mixture check

CAUTION

For vehicles with CAN 
communication, use MUT-III main 
harness A to send simulated 
vehicle speed. If you connect 
MUT-III main harness B instead, 
the CAN communication does 
not function correctly.

MB991668
Belt tension meter set

Tool not available Drive belt tension check [used 

together with scan tool (MUT-III sub 
assembly)]

MB991800
Pulley holder

MB991800-01

Holding the crankshaft pulley

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

DO NOT USE

A

B

C

D

E

F

G

DO NOT USE

B991668

MB991800

SPECIAL TOOLS

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-5

MB991802
Pin B

MB991802-01

Holding the crankshaft pulley

MB990767
End yoke holder

MB990767-01

Holding the camshaft sprocket

MD998715
Crankshaft pulley holder 
pin

MIT308239

Holding the camshaft sprocket

MD998443
Auto-lash adjuster holder

MD998443-01

Holding the auto-lash adjuster

MD998713
Camshaft oil seal 
installer

MD998713-01

Press-in of the camshaft oil seal

MB991559
Camshaft oil seal adapter 
installer

MB991559-01

Press-fitting the camshaft oil seal 
(left bank side)

MD998051
Cylinder head bolt 
wrench

MD998051-01 or 
General service 
tool

Cylinder head bolt removal and 
installation

MD998717
Crankshaft front oil seal 
installer

MD998717-01

Press-in of the crankshaft front oil 
seal

MD998781
Flywheel stopper

General service 
tool

Securing the drive plate

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION APPLICATION

MB991802

B990767

D998443   

D998713    

B991559

D998781  

SPECIAL TOOLS

TSB Revision

ENGINE MECHANICAL <3.8L ENGINE>

11C-6

MD998718
Crankshaft rear oil seal 
installer

MD998718-01

Press-fitting the crankshaft rear oil 
seal

MD998767
Tension pulley socket 
wrench

MD998752-01

Timing belt tension adjustment

MD998769
Crankshaft pulley spacer

General service 
tool

Rotating the crankshaft when 
installing the timing belt

MD998772
Valve spring compressor

General service 
tool

Compressing valve spring

MD998774
Valve stem seal installer

MD998774-01

Valve stem seal installer

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION APPLICATION

D998767

AC204024

 

 

 

 

 

 

 

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