Mitsubishi Galant. Manual - part 578

SUNROOF

TSB Revision

BODY

42-95

SUNROOF MOTOR CHECK

Check the direction of rotation of the drive gear when the 
battery is connected to the connector.

LIMIT SWITCH CONTINUITY CHECK

Remove the limit switch from the sunroof motor, and then 
check the operation of the limit switch.

SUNROOF SWITCH CONTINUITY  CHECK

TESTER CONNECTION

DRIVE GEAR ROTATION 
DIRECTION

1

−

Battery(+), 4

−

Battery(-)

LEFT

4

−

Battery(+), 1

−

Battery(-)

RIGHT

AC000631AB

DRIVE GEAR

LEFT ROTATION

RIGHT ROTATION

SWITCH 
POSITION

TESTER 
CONNECTION

SPECIFIED 
CONDITION

ON

6 

−

 8

Continuity

OFF

 

−

No Continuity

AC000634AB

ON

OFF

SWITCH 
POSITION

TESTER 
CONNECTION

SPECIFIED 
CONDITION

SLIDE OPEN

4 

−

 5

Continuity

OFF

 

−

No Continuity

TILT UP

3 

−

 4

Continuity

SLIDE CLOSE, 
TILT DOWN

4 

−

 6

Continuity

AC000649

SUNROOF

TSB Revision

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42-96

DISASSEMBLY AND ASSEMBLY

M1426001400067

AC000650

11

13

1

2

5

3

11

4

8

6

7

9

10

12

13

AB

DISASSEMBLY STEPS

1. ROOF LID GLASS ASSEMBLY
2. WEATHERSTRIP
3. SUNROOF MOTOR
4. ROOF WIND DEFLECTOR PANEL
5. GUIDE BLOCK
6. ROOF DRIP CHANNEL
7. PANEL STOPPER

8. SUNSHADE ASSEMBLY
9. GUIDE RAIL STOPPER
10. RAIL SUB ASSEMBLY
11. HOUSING SUB ASSEMBLY
12. SIDE DEFLECTOR
13. DRIVE CABLE ASSEMBLY

DISASSEMBLY STEPS (Continued)

SPECIFICATIONS

TSB Revision

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42-97

SPECIFIC ATIO NS

FASTENER TIGHTENING SPECIFICATIONS

M1421005300056

SERVICE SPECIFICATIONS

M1421000300051

<DOOR>

<SUNROOF>

SEALANTS AND ADHESIVES

M1421000500055

<DOOR>

<FENDER>

<WINDOW GLASS>

ITEMS

SPECIFICATIONS

Door

Door hinge bolt (body side)

26 N

⋅

m (19 ft-lb)

Door hinge bolt (door side)

21 N

⋅

m (15 ft-lb)

Door latch assembly screw

6 N

⋅

m (53 in-lb)

Striker screw

11 N

⋅

m (97 in-lb)

Hood

Hood hinge bolt

12 N

⋅

m (106 in-lb)

Hood hinge nut (body side)

12 N

⋅

m (106 in-lb)

Hood latch bolt

22 N

⋅

m (16 ft-lb)

Hood support rod bolt

5 N

⋅

m (44 in-lb)

Hood switch bolt

5 N

⋅

m (44 in-lb)

Trunk lid

Trunk lid hinge bolt

5 N

⋅

m (44 in-lb)

Trunk lid latch bolt

9 N

⋅

m (80 in-lb)

Trunk lid striker bolt

9 N

⋅

m (80 in-lb)

ITEM

STANDARD VALUE

Door inside handle play mm (in)

5.3 (0.21) or more

Door outside handle play mm (in) Front door 

3.7 (0.15) or more

Rear door

2.4 (0.09) or more

ITEM

STANDARD VALUE

Roof lid glass operation current A

7A or less [at 20

°

C (68

°

F)]

ITEMS

SPECIFIED SEALANT 

REMARK

Waterproof film

3M



 AAD Part No. 8625 or 

equivalent

Ribbon sealer

ITEMS

SPECIFIED SEALANT 

REMARK

Fender

3M



 AAD Part No. 8625 or 

equivalent

Ribbon sealer

ITEMS

SPECIFIED ADHESIVES 

Rear window glass

3M



 AAD Part No. 8609 Super Fast Urethane and 3M



 AAD Part No. 

8608 Super Fast Urethane Primer or equivalent

Windshield

SPECIFICATIONS

TSB Revision

BODY

42-98

COMPONENT IDENTIFICATIONS

M1421005400086

<DOOR HINGES>

<DOOR OUTER OPENING WEATHERSTRIP>

<DRIP MOLDING CLIP>

<TRUNK LID TORSION BAR>

APPLICABLE LOCATION

IDENTIFICATION MARK

Rear left side door

Upper hinge

M2

Lower hinge

O2

Rear right side door

Upper hinge

N2

Lower hinge

P2

APPLICABLE SIDE

IDENTIFICATION COLOR

Left door

Natural (White)

Right door

Orange

APPLICABLE LOCATION

IDENTIFICATION COLOR

Drip molding clip A

Red

Drip molding clip B

Blue

Drip molding clip C

White

Front drip molding clip A

LH

Green

RH

Pink

Front drip molding clip B

Blue

Front drip molding clip C

Orange

EQUIPMENT

IDENTIFICATION COLOR

Vehicles without air spoiler

-

Vehicles with air spoiler

Red