Mitsubishi Galant 9G. Manual - part 635

SECOND BRAKE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-72

SECOND BRAKE

DISASSEMBLY AND ASSEMBLY

M1233025400070

ASSEMBLY SERVICE POINT

.

>>A<< D-RING INSTALLATION

Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install 
carefully.

AK301604

4

3

2

1

AB

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

DISASSEMBLY STEPS

>>A<<

1.

SECOND BRAKE RETAINER

2.

D-RING

3.

SECOND BRAKE  PISTON

>>A<<

4.

D-RING

DISASSEMBLY STEPS 

OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-73

OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY

M1233025700123

Required Special Tools:

• MB990936: Installer Adapter <F4A4B>

• MB990937: Installer Adapter <F4A5A>

• MB990938: Handle

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer 100

• MD998814: Installer 200

• MD998823: Installer Adapter (48) <F4A4B>

• MD998824: Installer Adapter (50) <F4A5A>

• MD998825: Installer Adapter (52) <F4A5A>

• MD998917: Bearing Remover

AK301605

2

4

1

3

5

AB

APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.

DISASSEMBLY STEPS

<<A>> >>C<<

1.

TRANSFER DRIVEN GEAR

2.

BEARING RETAINER

>>B<<

3.

OUTER RACE

<<B>>

>>A<<

4.

TAPER ROLLER BEARING

5.

OUTPUT SHAFT

DISASSEMBLY STEPS 

OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-74

DISASSEMBLY SERVICE POINTS

.

<<A>> TRANSFER DRIVEN GEAR REMOVAL

1. Support the transfer driven gear with general service tool or 

special tool MD998917, and then set them on the press.

2. Push down on the output shaft with the press to remove the 

transfer driven gear.

.

<<B>>  TAPER ROLLER BEARING  REMOVAL

1. Support the taper roller bearing with the special tool 

MD998801, and then set them on the press.

2. Push down on the output shaft with the press to remove the 

taper roller bearing.

ASSEMBLY SERVICE POINTS

.

>>A<<  TAPER ROLLER BEARING  INSTALLATION

1. Set the output shaft on the press support stand.
2. Using special tools MD998823 <F4A4B> or MD998827 

<F4A5A>, MD998812 and MD998814, press in the taper 
roller bearing.

.

AK300530AD

MD998917

AK300531AD

MD998801

AK300533AE

MD998812

MD998814

MD998823

<F4A4B>

AK202316

MD998814

MD998812

MD998825

AC

<F4A5A>

OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-75

>>B<< OUTER RACE INSTALLATION

Use special tools MB990936 <F4A4B> or MB990937 <F4A5A> 
and MB990938 to tap the outer race in the bearing retainer.

.

>>C<< TRANSFER DRIVEN GEAR INSTALLATION

1. Set the output shaft on the press support stand.
2. Using special tools MD998823 <F4A4B> or MB998824 

<F4A5A>, MD998812 and MD998813, press in the transfer 
driven gear.

AK300534AE

MB990936

MB990938

<F4A4B>

AK202317

MD990938

MB990937

AC

<F4A5A>

AK300535AE

MD998812

MD998813

MD998823

<F4A4B>

AK202318

MD998812

MD998824

MD998813

AC

<F4A5A>