Mitsubishi Galant 9G. Manual - part 593

 

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Mitsubishi Galant 9G. Manual - part 593

 

 

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-44

INSTALLATION SERVICE POINTS

.

>>A<< LEFT COUNTERBALANCE SHAFT REAR 
BEARING INSTALLATION

1. Install special tool MB991603 to the cylinder block.
2. Apply engine oil to the rear bearing outer surface and 

bearing hole in the cylinder block.

3. Using special tool MD998705, install the rear bearing.

NOTE: The left rear bearing has no oil holes.

.

>>B<< RIGHT COUNTERBALANCE SHAFT REAR 
BEARING INSTALLATION

1. Install the guide pin of the special tool MD998705 in the 

threaded hole of the cylinder block as shown.

2. Align the ratchet ball of the special tool MD998705 with the 

oil hole in the rear bearing to install the bearing of the 
special tool MD998705.

3. Apply engine oil to the bearing outer surface and bearing 

hole in the cylinder block.

AK300177

MB991603

MD998705
(STOPPER)

AE

AK300619AE

MB991603

MD998705
(STOPPER)

REAR BEARING

AK300178

MD998705
(GUIDE PIN)

AE

AK300621AC

RATCHET BALL

REAR BEARING RIGHT

OIL HOLE

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-45

4. Using special tool MD998705, install the rear bearing. Make 

sure that the oil hole of the bearing is aligned with the oil 
hole of the cylinder block.

.

>>C<< COUNTERBALANCE SHAFT FRONT 
BEARING INSTALLATION

1. Remove the rear bearing installing portion from the special 

tool MD998705.

2. Install the guide pin of special tool MD998705 in the 

threaded hole of the cylinder block as shown.

AK300179

MD998705
(STOPPER)

MD998705
(GUIDE PIN)

AF

AK300622AE

MD998705
(STOPPER)

AK300623AE

REAR BEARING
INSTALLING PORTION

MD998705 (STOPPER)

AK300178

MD998705
(GUIDE PIN)

AE

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-46

3. Align the ratchet ball of the special tool MD998705 with the 

oil hole in the rear bearing to install the bearing of the 
special tool MD998705.

4. Apply engine oil to the front bearing outer surface and 

bearing hole in the cylinder.

5. Using special tool MD998705, install the rear bearing. Make 

sure that the oil hole of the bearing is aligned with the oil 
hole of the cylinder block.

.

>>D<< COUNTERBALANCE SHAFT OIL SEAL 
INSTALLATION

Using a suitable socket wrench, install the counterbalance shaft 
oil seal into the front case.

.

AK300620AC

RATCHET BALL

FRONT BEARING RIGHT

OIL HOLE

AK300179

MD998705
(STOPPER)

MD998705
(GUIDE PIN)

AF

AK300624

AK301071AC

OIL SEAL

SOCKET WRENCH

FRONT CASE

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-47

>>E<< OIL PUMP OIL SEAL INSTALLATION

Using a suitable socket wrench, install the oil pump oil seal into 
the front case.

.

>>F<< CRANKSHAFT FRONT OIL SEAL 
INSTALLATION

Using special tool MD998375, install the crankshaft front oil 
seal into the front case.

.

>>G<< OIL PUMP DRIVEN GEAR/OIL PUMP 
DRIVE GEAR INSTALLATION

Install the oil pump gears into the front case and align the align-
ment marks.

.

>>H<< OIL PUMP CASE INSTALLATION

1. Set special tool MD998285 on the front end of crankshaft 

and apply a thin coat of engine oil to the outer surface of 
special tool MD998285.

2. Apply engine oil to the lip of the crankshaft front oil seal.

AK301070AC

OIL SEAL

SOCKET WRENCH

FRONT CASE

AK301072AC

MD998375

OIL SEAL

FRONT CASE

AK300180

ALIGNMENT
MARK

AC

AK300181AC

MD998285

 

 

 

 

 

 

 

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