Mitsubishi Pajero Pinin. Manual - part 238

 

  Index      Mitsubishi     Mitsubishi Pajero Pinin - service repair manual 2001 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  236  237  238  239   ..

 

 

Mitsubishi Pajero Pinin. Manual - part 238

 

 

BASIC BRAKE SYSTEM – 

Front Disc Brake

35A-20

FRONT DISC BRAKE

REMOVAL AND INSTALLATION

Pre-removal Operation
Brake Fluid Draining

Post-installation Operation
Brake Fluid Supplying and Air Bleeding 
(Refer to P.35A-10.)

2

90 – 110 Nm

3

4

49 Nm

2

1

Removal steps

1. Brake hose connection
2. Gasket

"

A

A

3. Disc brake assembly
4. Brake disc

INSTALLATION SERVICE POINT

"

A

A

DISC BRAKE ASSEMBLY INSTALLATION

1.

In order to measure the brake drag force after pad
installation, measure the rotary-sliding resistance of the
hub by the following procedure with the pads removed.
(1) Withdraw the drive shaft. (Refer to GROUP 26 – Front

Axle.)

(2) Attach the special tool to the front hub assembly as

shown in the illustration, and tighten it to the specified
torque.

Tightening torque: 196 – 255 Nm

(3) Use a spring balance to measure the rotary-sliding

resistance of the hub in the forward direction.

2.

Install the caliper support to the knuckle, and then assemble
the pad clip and the pad to the caliper support.

Caution
Do not contaminate the friction surfaces of the pads
and brake discs by any oil or grease.

MB991000
(MB990998)

Bolt

BASIC BRAKE SYSTEM – 

Front Disc Brake

35A-21

3.

Clean the piston and insert it into the cylinder with the
special tool.

4.

Be careful that the piston boot does not become caught,
when lowering the caliper assembly and install the guide
pin to the caliper.

5.

Start the engine, and then depress the brake pedal two
or three times strongly. Then stop the engine.

6.

Turn the brake disc forward 10 times.

7.

Use a spring balance to measure the rotary-sliding
resistance of the hub.

8.

Calculate the drag force of the disc brake [difference
between the values measured at steps 1 and 7].

Standard value: 69 N

9.

If that drag force exceeds the standard value, disassemble
the piston assembly. Then check the piston for
contamination or rust, and confirm if the piston or the
piston seal is deteriorated, and if the lock pin and the
guide pin slide smoothly.

MB990520

BASIC BRAKE SYSTEM – 

Front Disc Brake

35A-22

DISASSEMBLY AND REASSEMBLY

10

11

12

13

4

1

2

3

4

5

6

7

8

9

Brake caliper kit

Pad set

Seal and boot kit

14

5

2

3

5

1

10

3

9

8

7

6

4

13

12

9

3

7

Clip kit

14

Shim kit

11

15

15

15

15

26 Nm

26 Nm

2

3

2

Disassembly steps

1. Guide pin lock bolt
2. Guide pin
3. Boot
4. Bushing
5. Bushing retainer
6. Caliper support (including pad, clip,

and shim)

A

A

"

7. Piston boot

A

A

"

8. Piston

A

B

"

9. Piston seal

10. Caliper body

11. Pad and wear indicator assembly

12. Pad assembly
13. Inner shim
14. Outer shim
15. Clip

BASIC BRAKE SYSTEM – 

Front Disc Brake

35A-23

LUBRICATION POINTS

Piston seal

Grease: Repair kit grease

Caution
The piston seal inside the
seal and boot kit is coated
with special grease, so do
not wipe this grease off.

Brake fluid: DOT3 or DOT4

Grease: Repair kit grease

Grease: Repair kit grease

 

 

 

 

 

 

 

Content   ..  236  237  238  239   ..