Mitsubishi Pajero Pinin. Manual - part 197

 

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Mitsubishi Pajero Pinin. Manual - part 197

 

 

FRONT AXLE – 

Special Tools

26-7

Tool

Use

Name

Number

MB990673

Front bearing 
remover

Bearing removal

MB990663

Rear axle shaft
bearing and retain-
er ring installer

Bearing installation

MB990909

Working base 
assembly

Differential carrier fixing

MB990850

End yoke holder

Companion flange removal and installation

MB990560

Rear axle shaft
bearing remover

Drive pinion bearing inner race removal

A

B

MB990835
A: MB990836
B: MB990392

Dummy pinion set
A: Drive 

pinion gauge 
assembly

B: Cylinder gauge

D

Drive pinion rotation starting torque check

D

Drive pinion height measurement <A/T>

MB990326

Pre-load socket

Drive pinion turning torque measurement

A

MB990901
A: MB990903

Pinion height
gauge set

Pinion height adjustment <M/T>

MB991170

Cylinder gauge

Pinion height adjustment <M/T>

FRONT AXLE – 

Special Tools

26-8

Tool

Use

Name

Number

MB990829

Pinion and

 

side

bearing installer

D

Drive pinion rear bearing inner race
pressing-in

D

Side bearing inner race pressing-in

MB990727

Oil seal installer

Drive pinion oil seal pressing-in

MB991015

Knuckle oil seal
installer

Oil seal pressing-in

MB990799

Ball joint remover
and

 

installer

Free-wheeling clutch gear and bearing installa-
tion

MD999547

Oil seal installer

Front differential mount insulator <front>
removal

MD999570

Crankshaft front oil
seal installer

Front differential mount insulator <rear>
removal

MB990947

Lower arm bushing
arbour

Front differential mount insulator <front>
pressing-in

MB990847

Rear suspension
bushing remover
and installer base

MB990981

Mount bushing
remover and 
installer ring

FRONT AXLE – 

Special Tools

26-9

Tool

Use

Name

Number

MB991318

Lower arm bushing
arbour

Front differential mount insulator <rear>
pressing-in

MB991183

Bushing arbour

MB990843

Drag link bushing
remover and 
installer

GENERAL
SERVICE
TOOL
 MZ203827

Engine lifter

Supporting the engine assembly when the
differential carrier is removed and installed

MB990925

Brass bar

Installer adapter

Tool box

Bar (snap-in type)

A

C

B

Type

Tool number

O.D. mm

Type

Tool number

O.D. mm

A

MB990926

39

A

MB990933

63.5

MB990927

45

MB990934

67.5

MB990928

49.5

MB990935

71.5

MB990929

51

MB990936

75.5

MB990930

54

MB990937

79

MB990931

57

B

MB990938

MB990932

61

C

MB990939

FRONT AXLE – 

On-vehicle Service

26-10

ON-VEHICLE SERVICE

WHEEL BEARING AXIAL PLAY CHECK

1.

Remove the disc brake caliper and suspend it with a
wire.

2.

Remove the brake disc from the front hub.

3.

Attach a dial gauge as shown in the illustration, and then
measure the axial play while moving the hub in the axial
direction.

Limit: 0.2 mm

4.

If axial play exceeds the limit, disassemble the hub and
knuckle to inspect each component.

FRONT AXLE TOTAL BACKLASH CHECK

If the propeller shaft is rotated by hand while the ignition
switch is OFF, the front wheel actuator will lock the front
wheels. To prevent this, follow the procedures below:
1.

Turn the ignition switch to the OFF position, and then
place the transfer shift lever in the 2H position to lock
the front wheels.

Caution
Do not jack up the vehicle.

2.

Rotate the propeller shaft until a click is heard to lock
the free-wheeling differential.

3.

Rotate the propeller shaft fully clockwise, and then make
mating marks on the companion flange dust cover and
the gear carrier.

4.

Rotate the propeller shaft fully anticlockwise, and measure
the difference between the mating marks with a scale.

Limit: 5 mm

5.

If the measured value exceeds the limit value, check
the following.

D

Final drive gear backlash

D

Differential gear backlash

D

Play in the serrations and spline of the side gears,
drive shaft, inner shaft and drive flange

Mating marks

 

 

 

 

 

 

 

Content   ..  195  196  197  198   ..