Mitsubishi Pajero Pinin. Manual - part 167

CLUTCH

Click on the applicable bookmark to selected the required model year

21-1

CLUTCH

CONTENTS

GENERAL INFORMATION

2

. . . . . . . . . . . . . . . . . . 

SERVICE SPECIFICATIONS

2

. . . . . . . . . . . . . . . . . 

LUBRICANTS

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ON-VEHICLE SERVICE

2

. . . . . . . . . . . . . . . . . . . . . 

Clutch Pedal Inspection and Adjustment

2

. . . . . . . . 

Bleeding

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

CLUTCH PEDAL

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

CLUTCH CONTROL

5

. . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Master Cylinder

7

. . . . . . . . . . . . . . . . . . . . . . . . 

CLUTCH – 

General Information/Service Specifications/Lubricants/On-vehicle Service

21-2

GENERAL INFORMATION

The clutch is a dry single-disc, diaphragm type;
hydraulic pressure is used for the clutch control.

SERVICE SPECIFICATIONS

Items

Standard value

Clutch pedal height mm

212 – 215 <L.H. drive vehicles>
202 – 205 <R.H. drive vehicles>

Clutch pedal clevis pin play mm

1 – 3

Clutch pedal free play mm

6 – 13

Distance between the clutch pedal and the toeboard
when the clutch is disengaged mm

110 or more

LUBRICANTS

Items

Specified lubricants

Quantity

Clutch fluid

Brake fluid DOT3 or DOT4

As required

Push rod assembly

Rubber grease

Release cylinder push rod

MITSUBISHI genuine grease 
Part No. 0101011

ON-VEHICLE SERVICE

CLUTCH PEDAL INSPECTION AND
ADJUSTMENT

1.

Turn up the carpet, etc. under the clutch pedal.

2.

Measure the clutch pedal height and the clutch pedal clevis
pin play.
Standard value (A):

212 – 215 <L.H. drive vehicles>

202 – 205 <R.H. drive vehicles>

Standard value (B): 1 – 3 mm

Clutch pedal height

Clutch  pedal clevis
pin play

A

B

CLUTCH – 

On-vehicle Service

21-3

3.

If the clutch pedal height and the clutch pedal clevis pin
play are outside the standard value, turn the setting nut
to adjust them to the standard value.

Caution
Do not push in the master cylinder push rod at this
time, otherwise the clutch will not operate properly.

4.

After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad)
and the distance between the clutch pedal (the face of
the pedal pad) and the toeboard when the clutch is
disengaged are within the standard value ranges.

Standard value (C): 6 – 13 mm
Standard value (D): 110 mm or more

5.

If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch is
disengaged do not agree with the standard values, it is
probably the result of either air in the hydraulic system
or a faulty master cylinder, release cylinder or clutch. Bleed
the air, or disassemble and inspect the master cylinder,
release cylinder or clutch.

6.

Turn back the carpet, etc.

BLEEDING

Specified fluid: Brake fluid DOT 3 or DOT 4

Caution
Use the specified brake fluid. Avoid using a mixture of
the specified fluid and other fluid.

Setting nut

Clutch pedal

12 Nm

Clutch pedal free
play

C

Distance between the
clutch pedal and the
toeboard when the
clutch is disengaged

D

Clutch release cylinder