Mitsubishi Lancer. Manual - part 61

 

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Mitsubishi Lancer. Manual - part 61

 

 

PRECAUTIONS BEFORE SERVICE

GENERAL

0-4

SERVICING THE ELECTRICAL SYSTEM

M6001001000025

ACX00880AD

Before replacing a component related to the electri-
cal system and before undertaking any repair proce-
dures involving the electrical system, be sure to first 
disconnect the negative (-) cable from the battery in 
order to avoid damage caused by short-circuiting.

CAUTION

Before connecting or disconnecting the negative 
(-) cable, be sure to turn off the ignition switch 
and the lighting switch. (If this is not done, there 
is the possibility of semiconductor parts being 
damaged.)

APPLICATION OF ANTI-CORROSION 
AGENTS AND UNDERCOATS

M6001001100022

If oil or grease gets onto the oxygen sensor, it will 
cause a drop in the performance of the sensor. 
Cover the oxygen sensor with a protective cover 
when applying anti-corrosion agents and undercoats.

PRE-INSPECTION CONDITION

M6001001200029

"Pre-inspection condition" refers to the condition that 
the vehicle must be in before proper engine inspec-
tion can be carried out. If you see the words "Set the 
vehicle to the pre-inspection condition" in this man-
ual, it means to set the vehicle to the following condi-
tion.

• Engine coolant temperature: 80  to  90°C

• Lamps, electric cooling fan and all accessories: 

OFF

• M/T: Neutral

• A/T: P range

VEHICLE WASHING

M6001001300037

ACX00881

Approx.
40 cm

AE

If high-pressure car-washing equipment or steam 
car-washing equipment is used to wash the vehicle, 
be sure to note the following information in order to 
avoid damage to plastic components, etc.

• Spray nozzle distance: Approx. 40 cm or more

• Spray pressure: 3,900 kPa or less

• Spray temperature: 82°C or less

• Time of concentrated spray to one point: within 

30 sec.

MULTI USE TESTER (M.U.T.-II/III) SUB 
ASSEMBLY

M6001002000028

Refer to the "M.U.T.-II/III OPERATING INSTRUC-
TIONS" for instructions on handling the M.U.T.-II/III.

AC300830

Steering shaft

M.U.T.-II

AD

AK302282AB

MB991911

16-PIN

MB991827

MB991824 

Steering shaft

PRECAUTIONS BEFORE SERVICE

GENERAL

0-5

Connect the M.U.T.-II/III to the diagnosis connector 
as shown in the illustration.

CAUTION

Turn the ignition switch to the LOCK (OFF) posi-
tion before connecting or disconnecting the 
M.U.T.-II/III.

IN ORDER TO PREVENT VEHICLES 
FROM FIRE

M6001001500020

"Improper installation of electrical or fuel related parts 
could cause a fire. In order to retain the high quality 
and safety of the vehicle, it is important that any 
accessories that may be fitted or modifications/
repairs that may be carried out which involve the 
electrical or fuel systems, MUST be carried out in 
accordance with MMC's information/Instructions".

ENGINE OILS

M6001001600027

Health Warning

Prolonged and repeated contact with mineral oil will 
result in the removal of natural fats from the skin, 
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate 
means of skin protection and washing facilities must 
be provided.

Recommended Precautions

The most effective precaution is to adapt working 
practices which prevent, as far as practicable, the 
risk of skin contact with mineral oils, for example by 
using enclosed systems for handling used engine oil 
and by degreasing components, where practicable, 
before handling them.

Other precautions:

• Avoid prolonged and repeated contact with oils, 

particularly used engine oils.

• Wear protective clothing, including impervious 

gloves where practicable.

• Avoid contaminating clothes, particularly under-

pants, with oil.

• Do not put oily rags in pockets, the use of overalls 

without pockets will avoid this.

• Do not wear heavily soiled clothing and oil-

impregnated foot-wear. Overalls must be cleaned 
regularly and kept separately from personal cloth-
ing.

• Where there is a risk of eye contact, eye protec-

tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash 
facility should be provided.

• Obtain First Aid treatment immediately for open 

cuts and wounds.

• Wash regularly with soap and water to ensure all 

oil is removed, especially before meals (skin 
cleansers and nail brushes will help). After clean-
ing, the application of preparations containing 
lanolin to replace the natural skin oils is advised.

• Do not use petrol, kerosine, diesel fuel, gas oil, 

thinners or solvents for cleaning skin.

• Use barrier creams, applying them before each 

work period, to help the removal of oil from the 
skin after work.

• If skin disorders develop, obtain medical advice 

without delay.

NOTES

1-1

GROUP 1

PRE-DELIVERY

 

INSPECTION

CONTENTS

NOTES CONCERNING ENTRIES . . .

1-3

PAINTWORK TERMS  . . . . . . . . . . . .

1-5

FIRST STEP . . . . . . . . . . . . . . . . . . . .

1-6

1. CONNECTION OF DARK CURRENT 

 

CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . 

1-6

BODY . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

2. WRAP FILM  . . . . . . . . . . . . . . . . . . . . . . 

1-6

3. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . 

1-7

4. OPERATION OF DOOR LOCKING 

 

SYSTEMS AND DOOR HINGES . . . . . . . . 

1-8

5. OPERATION OF DOOR MIRRORS, 

 

WINDOWS AND SUNROOF  . . . . . . . . . . . 

1-8

UNDER HOOD . . . . . . . . . . . . . . . . . .

1-9

6. ENGINE OIL LEVEL . . . . . . . . . . . . . . . . 

1-9

7. BRAKE MASTER CYLINDER FLUID LEVEL

1-9

8. CLUTCH MASTER CYLINDER FLUID 

 

LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-9

9. WASHER FLUID LEVEL. . . . . . . . . . . . . 

1-9

10. BATTERY CONDITION AND 

 

CONNECTIONS . . . . . . . . . . . . . . . . . . . . . 

1-9

11. POWER STEERING FLUID LEVEL . . . 

1-9

12. ELECTRICAL WIRING . . . . . . . . . . . . . 

1-10

UNDER VEHICLE  . . . . . . . . . . . . . . .

1-10

13. TYRE AND SPARE TYRE PRESSURES

1-10

14. SUSPENSION SYSTEM. . . . . . . . . . . . 

1-10

15. STEERING LINKAGE AND SPLIT PINS

1-11

16. UNDER BODY. . . . . . . . . . . . . . . . . . . . 

1-11

BEFORE ROAD TEST . . . . . . . . . . . .

1-11

17. SEAT ADJUSTERS AND SEAT BACK 

 

LATCHES  . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-11

18. INHIBITOR SWITCH . . . . . . . . . . . . . . . 

1-11

19. IDLE CONTROL KNOB. . . . . . . . . . . . . 

1-11

20. INSTRUMENT PANEL CONTROLS . . . 

1-11

21. METERS, GAUGES, WARNING LAMPS 

 

AND INDICATION LAMPS  . . . . . . . . . . . . . 

1-12

22. AIR CONDITIONING, HEATER AND 

 

DEFROSTER SYSTEM. . . . . . . . . . . . . . . . 

1-12

23. WIPERS AND WASHERS. . . . . . . . . . . 

1-12

24. OPERATION OF SERVICE BRAKES AND 
PARKING BRAKES. . . . . . . . . . . . . . . . . . . 

1-12

25. CLUTCH OPERATION  . . . . . . . . . . . . . 

1-13

26. OPERATION OF SEAT BELTS, 

 

SHOULDER BELTS AND RETRACTORS  . 

1-13

ROAD TEST . . . . . . . . . . . . . . . . . . . .

1-14

27. ENGINE PERFORMANCE AND 

 

EXHAUST GAS . . . . . . . . . . . . . . . . . . . . . . 

1-14

28. TRANSMISSION IN ALL RANGES . . . . 

1-14

29. BRAKES  . . . . . . . . . . . . . . . . . . . . . . . . 

1-14

30. STEERING CONTROL . . . . . . . . . . . . . 

1-14

31. VIBRATION AND RATTLES . . . . . . . . . 

1-15

32. ELECTRICAL EQUIPMENT  . . . . . . . . . 

1-15

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