Mitsubishi Lancer (4A9 engine). Manual - part 24

 

  Index      Mitsubishi     Mitsubishi Lancer (4A9 engine) 12GS41 & 44S - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  22  23  24  25   ..

 

 

Mitsubishi Lancer (4A9 engine). Manual - part 24

 

 

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4A9>

11A-10

3. Press number key 1. Check to ensure that "No. 

01" appears on the upper left of the display and 
that the following numeric values are displayed for 
individual items (M, W, and S):
M 000.9 g/m
W 010.0 mm/R
S 0100 mm
If numeric values have not been entered (new 
tool), set them according to the belt specifications 
as shown below. Once you set them, you do not 
have to set them again. The settings remain 
undeleted even after battery replacement.
NOTE: This operation is to temporarily set the 
preset data such as the belt specifications, 
because if the measurement is taken without input 
of the belt specifications, conversion to tension 
value (N) cannot be made, resulting in judgement 
of error.
<Setting procedure>
(1) Press down the "MASS" button till the belt 

mass select display appears.

(2) Press the "UP" or "DOWN" button to select "01 

1.5GT 0.9" and press the "MEASURE" button 
to decide it. Check to ensure that "M 000.9 g/
m" is displayed.

(3) Press the "WIDTH" button to change to the 

belt width input display.

(4) Press number keys 0, 1, 0, and 0 sequentially, 

and press the "SELECT" button to apply them. 
Check to ensure that "W 010.0 mm/R" 
appears on the display.

(5) Press the "SPAN" button to change to the 

span length input display.

(6) Press number keys 0, 1, 0, and 0 sequentially, 

and press the "SELECT" button to apply them. 
Check to ensure that "S 0100 mm" appears on 
the display.

4. Press "Hz" button twice to change the display to 

the frequency display (Hz).

CAUTION

• Do not allow any contaminants such as water 

or oil to get onto the microphone.

• If strong gusts of wind blow against the 

microphone or if there are any loud sources 
of noise nearby, the values measured by the 
microphone may not correspond to actual 
values.

• If the microphone is touching the belt while 

the measurement is being made, the values 
measured by the microphone may not corre-
spond to actual values.

• Do not take the measurement while the vehi-

cle's engine is running.

ACB01455AB

10 – 15 mm

15˚

15˚

Crankshaft pulley

Gentry tap 
with your finger

MB992080

Power steering 
oil pump pulley

5. Hold the special tool MB992080 to the middle of 

the drive belt between the pulleys (at the place 
indicated by arrow), approximately 10 

− 15 mm 

away from the rear surface of the drive belt so that 
it is perpendicular to the drive belt (within an angle 
of 

± 15°).

6. Press the "MEASURE" button.
7. Gently tap the middle of the drive belt between the 

pulleys (the place indicated by the arrow) with 
your finger as shown in the illustration, and 
measure that the vibration frequency of the drive 
belt is within the standard value.

Standard value (Reference): 108 

 221 Hz

NOTE: To take the measurement repeatedly, fillip 
the drive belt again.

8. After the completion of the measurement, press 

and hold the "POWER" button to turn off the 
power supply.

9. If not within the standard value, replace the power 

steering oil pump drive belt (Refer to ).

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4A9>

11A-11

<When the tension is measured>

CAUTION

• When measuring the tension, make sure that 

the engine is cold.

• Measure the tension after turning the crank-

shaft clockwise one turn or more.

ACB01456AB

Crankshaft pulley

Power steering 
oil pump pulley

Belt tension 
gauge 

1. Use a belt tension gauge in the middle of the 

power steering oil pump drive belt between the 
pulleys shown in the figure (at the place indicated 
by the arrow) to check that the drive belt tension is 
within the standard value.

Standard value (Reference): 169 

 720 N

2. If not within the standard value, replace the power 

steering oil pump drive belt (Refer to ).

<When the deflection is measured>

CAUTION

• When measuring the deflection, make sure 

that the engine is cold.

ACB01457AB

Crankshaft pulley

Power steering 
oil pump pulley

Approximately 
100N

Deflection

Measure the deflection after turning the 
crankshaft clockwise one turn or more.

1. Apply approximately 100 N of force to the middle 

of the power steering oil pump drive belt between 
the pulleys (at the place indicated by the arrow) 
and check that the amount of deflection is within 
the standard value.

Standard value (Reference): 18.2 mm or less

2. If not within the standard value, replace the power 

steering oil pump drive belt (Refer to ).

POWER STEERING OIL PUMP DRIVE 
BELT CHECK <Euro4>

M1111005600011

1. Check the every part of power steering oil pump 

drive belt for damage including cracks or 
delamination in detail by a visual inspection or 
touching.

2. If there is the damage, replace the power steering 

oil drive belt with a new one (Refer to ).

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4A9>

11A-12

IGNITION TIMING CHECK

M1111001702829

AC608435

MB991827

MB991824

MB991910

AB

Diagnosis connector

<LH drive vehicles>

AC700191

MB991827

MB991824

AB

Diagnosis connector

<RH drive vehicles>

MB991910

1. Before inspection, set the vehicle to the pre-

inspection condition.

2. Turn the ignition switch to the "LOCK" (OFF) 

position and then connect the M.U.T.-III to the 
diagnosis connector.

AK802816

3

2

1

No.1 Ignition coil

AB

Power supply line
(terminal No. 3)

Equipment side
connector

3. Set the timing light to the power supply line 

(terminal No. 3) of the ignition coil No. 1.
NOTE: The power supply line is looped and also 
longer than the other ones. 

4. Start the engine and let it run at idle.
5. Select the item No. 2 on M.U.T.-III and measure 

engine idle speed and check that it is 
approximately 750 r/min.

6. Select No. 11 (actuator test function) of the 

M.U.T.-III, and set the ignition timing to the basic 
ignition timing.

7. Check that basic ignition timing is within the 

standard value.

Standard value: 5

° BTDC ± 3°

8. If the basic ignition timing is outside the standard 

value, inspect the MPI system (Refer to GROUP 
13A 

− Troubleshooting − Inspection Chart for 

Trouble symptoms ).

CAUTION

If the test is not cancelled, a forced driving will 
continue for 27 minutes. Driving under this con-
dition may damage the engine.
9. Cancel the actuator test function item No. 11, 

Basic ignition timing set mode, on M.U.T.-III

10.Check that ignition timing is at the standard value.

Standard value: approximately 10

° BTDC

NOTE: 

.

The ignition timing may fluctuate within 

±

 7

°

This is normal.

In higher altitude, the ignition timing is more 
advanced than the standard value by approxi-
mately 5

°

.

Wait till approximately 1 minute passes after 
the engine started, and check the ignition tim-
ing when the engine stabilized.

11.Remove the timing light.
12.Turn the ignition switch to the "LOCK" (OFF) 

position and then disconnect the M.U.T.-III.

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4A9>

11A-13

IDLE SPEED CHECK

M1111003502865

AC608435

MB991827

MB991824

MB991910

AB

Diagnosis connector

<LH drive vehicles>

AC700191

MB991827

MB991824

AB

Diagnosis connector

<RH drive vehicles>

MB991910

1. Before inspection, set the vehicle to the pre-

inspection condition.

2. Turn the ignition switch to "LOCK" (OFF) position.
3. Connect the M.U.T.-III to the diagnosis connector.

AK802816

3

2

1

No.1 Ignition coil

AB

Power supply line
(terminal No. 3)

Equipment side
connector

4. Set the timing light to the power supply line 

(terminal No. 3) of the ignition coil No. 1.
NOTE: The power supply line is looped and also 
longer than the other ones. 

5. Start the engine and let it run at idle.
6. Check that ignition timing is at the standard value.

Standard value: approximately 10

° BTDC

NOTE: 

.

The ignition timing may fluctuate within 

±

7

°

. This 

is normal.

In higher altitude, the ignition timing is more 
advanced than the standard value by approxi-
mately 5

°

.

Wait till approximately 1 minute passes after the 
engine started, and check the ignition timing 
when the engine stabilized.

7. Check the idle speed.

Standard value: 750 

± 100 r/min 

NOTE: 

.

The idle speed is controlled automatically by 
the idle speed control system.

When using the M.U.T.-III, select item No. 2 
and take a reading of the idle speed.

8. If the idle speed is outside the standard value, 

inspect the MPI system (Refer to GROUP 13A 

− 

Troubleshooting 

− Inspection Chart for Trouble 

Symptoms ).

9. Remove the timing light.
10.Turn the ignition switch to "LOCK" (OFF) position 

and then disconnect the M.U.T.-III.

 

 

 

 

 

 

 

Content   ..  22  23  24  25   ..