Mitsubishi Evolution X. Manual - part 335

CHARGE AIR COOLER

TSB Revision

INTAKE AND EXHAUST

15-15

CHARGE AIR COOLER

REMOVAL AND INSTALLATION

M1151002400410

AC709089

1

AB

2

3

4

5

6

7

8

9

10

11

14

12

13

13

6.0 ± 1.0 N·m
54 ± 8 in-lb 

20 ± 5 N·m
15 ± 3 ft-lb

9.5 ± 3.5 N·m
85 ± 30 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

9.5 ± 3.5 N·m
85 ± 30 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

9.5 ± 3.5 N·m
85 ± 30 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

6.0 ± 1.0 N·m
54 ± 8 in-lb 

9.5 ± 3.5 N·m
85 ± 30 in-lb 

Removal steps 

1.

Turbocharger by-pass valve 
vacuum hose connection

2.

Turbocharger by-pass valve

3.

Charge air cooler intake hose A

4.

Charge air cooler intake pipe A

5.

Charge air cooler intake hose B

•

Air cleaner body (Refer to 

P.15-10

)

6.

Turbocharger by-pass valve hose

7.

Charge air cooler outlet hose E

•

Headlight support panel cover 
(Refer to GROUP 51, Front 
Bumper and Radiator Grille 
Assembly 

P.51-16

 )

8.

Charge air cooler intake pipe B

9.

Charge air cooler intake hose D

•

Front bumper and radiator grille 
assembly (Refer to GROUP 51, 
Front Bumper and Radiator Grille 
Assembly 

P.51-16

 )

10. Charge air cooler outlet pipe C
11. Charge air cooler outlet hose C
12. Charge air cooler hanger bracket 

(LH)

13. Charge air cooler hanger
14. Charge air cooler assembly

Removal steps (Continued)

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-16

EXHAUST MANIFOLD AND TURBOCHARGER

REMOVAL AND INSTALLATION

M1151008900576

Pre-removal operation
• Engine Room Under Cover Front A, B, Engine Room 

Under Cover Center and Engine Room Side Cover (RH) 

Removal (Refer to GROUP 51, Under Cover 

P.51-16

).

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-17

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-

vice 

− Engine Oil Replacement 

P.12-5

).

• Engine Upper Cover Removal (Refer to GROUP 16, Igni-

tion System 

− Ignition Coil 

P.16-39

).

• Charge Air Cooler Intake Hose A and Charge Air Cooler 

Intake Pipe A Removal (Refer to 

P.15-15

).

• Air Cleaner Assembly and Air Cleaner Intake Hose 

Removal (Refer to 

P.15-10

).

• Front Exhaust Pipe Removal (Refer to 

P.15-24

).

• Strut Tower Bar Removal (Refer to GROUP 42A, Strut 

Tower Bar 

P.42A-15

).

• Cowl Top Panel Removal (Refer to GROUP 42A, Loose 

Panel 

P.42A-15

).

Post-installation operation
• Cowl Top Panel Installation (Refer to GROUP 42A, Loose 

Panel 

P.42A-15

).

• Strut Tower Bar Installation (Refer to GROUP 42A, Strut 

Tower Bar 

P.42A-15

).

• Front Exhaust Pipe Installation (Refer to 

P.15-24

).

• Charge Air Cooler Intake Hose A and Charge Air Cooler 

Intake Pipe A Installation (Refer to 

P.15-15

).

• Air Cleaner Assembly and Air Cleaner Intake Hose Instal-

lation (Refer to 

P.15-10

).

• Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-

vice 

− Engine Oil Replacement 

P.12-5

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-17

).

• Engine Upper Cover Removal (Refer to GROUP 16, Igni-

tion System 

− Ignition Coil 

P.16-39

).

• Engine Room Under Cover Front A, B, Engine Room 

Under Cover Center and Engine Room Side Cover (RH) 

Removal (Refer to GROUP 51, Under Cover 

P.51-16

).

AC710567AB

10 ± 2 N·m
89 ± 17 in-lb

31

N

10 ± 2 N·m
89 ± 17 in-lb

7.0 ± 3.0 N·m
62 ± 26 in-lb

29 ± 2 N·m
22 ± 1 ft-lb

to 

+65˚ ± 5˚

10 ± 2 N·m
89 ± 17 in-lb

25 ± 4 N·m
19 ± 2 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

49 ± 5 N·m
37 ± 3 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

25 ± 4 N·m
19 ± 2 ft-lb

9.5 ± 2.5 N·m
85 ± 22 in-lb

9.0 ± 1.0 N·m
80 ± 8 in-lb

17 ± 2 N·m
13 ± 1 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

28 ± 1 N·m
21 ± 1 ft-lb

9.5 ± 1.5 N·m
85 ± 13 in-lb

42 ± 7 N·m
31 ± 5 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

25 ± 4 N·m
19 ± 2 ft-lb

1

2

3

4

5

N

6

7

8

N

9

10

11

N

12

13

14

16

15

17

18

22

23

N

19

20

21

24

25

26

N

27

28

N

(Engine oil)

29

29

30

32

33

34

N

12 ± 1 N·m
107 ± 8 in-lb

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-17

Removal steps 

1.

Dash panel heat protector

2.

Exhaust manifold cover 

3.

Emission vacuum control hose 
connection

4.

Turbocharger air outlet fitting

Removal steps (Continued)

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-18

5.

Turbocharger air outlet fitting 
gasket

<<A>>

>>

F

<<

6.

Turbocharger compressor 
bracket

7.

Turbocharger air inlet fitting

8.

Turbocharger air inlet fitting 
gasket

9.

Turbocharger water feed hose

10. Turbocharger water feed pipe
11. Gasket
12. Turbocharger water return hose

>>

E

<<

13. Turbocharger exhaust outlet 

fitting bracket

14. Transfer heat protector
15. Drive shaft heat protector
16. Steering gear and linkage heat 

protector

17. Turbocharger protector A
18. Turbocharger protector B
19. Emission vacuum control hose 

connection

20. Turbocharger pin

<<

B

>>

21. Waste gate actuator
22. Turbocharger exhaust outlet 

fitting

23. Turbocharger exhaust outlet 

fitting gasket

>>

C

<<

24. Turbocharger bracket and 

turbocharger assembly coupling 
bolt

25. Turbocharger oil feed tube 

connection

26. Gasket
27. Turbocharger oil return tube 

connection

28. O-ring

>>

D

<<

29. Exhaust manifold and 

turbocharger assembly coupling 
bolt and nut

30. Exhaust manifold
31. Exhaust manifold gasket
32. Turbocharger gasket
33. Turbocharger assembly
•

Transfer assembly (Refer to 
GROUP 22A, Transfer Assembly 

P.22A-125

 <M/T>), (Refer to 

GROUP 22C, Transfer Assembly 

P.22C-339

 <TC-SST>)

>>

C

<<

34. Turbocharger bracket

Removal steps (Continued)