Mitsubishi Evolution X. Manual - part 307

 

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Mitsubishi Evolution X. Manual - part 307

 

 

HOW TO USE THIS MANUAL

TSB Revision

GENERAL

00-3

HOW TO USE THIS MANUAL

M1001000102097

MAINTENANCE, REPAIR AND 
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning 
procedures for the inspection, maintenance, repair 
and servicing of the subject model. Unless otherwise 
specified, each service procedure covers all models. 
Procedures covering specific models are identified 
by the model codes, or similar designation (engine 
type, transaxle type, etc.). A description of these des-
ignations is covered in this manual under "VEHICLE 
IDENTIFICATION."

.

ON-VEHICLE SERVICE

The "ON-VEHICLE SERVICE" section has proce-
dures for performing inspections and adjustments of 
particularly important components. These proce-
dures are done with regard to maintenance and ser-
vicing, but other inspections (looseness, play, 
cracking, damage, etc.) must also be performed.

.

SERVICE PROCEDURES

The service steps are arranged in numerical order. 
Attention to be paid in performing vehicle service are 
described in detail in SERVICE POINTS.

DEFINITION OF TERMS

.

STANDARD VALUE

Indicates the value used as the standard for judging 
whether or not a part or adjustment is correct.

.

LIMIT

Shows the maximum or minimum value for judging 
whether or not a part or adjustment is acceptable.

.

REFERENCE VALUE

Indicates the adjustment value prior to starting the 
work (presented in order to facilitate assembly and 
adjustment procedures, and so they can be com-
pleted in a shorter time).

.

DANGER, WARNING, AND CAUTION

DANGER, WARNING, and CAUTION call special 
attention to a necessary action or to an action that 
must be avoided. The differences among DANGER, 
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe 

bodily harm or even death.

• If a WARNING is not followed, the result could be 

bodily injury.

• If a CAUTION is not followed, the result could be 

damage to the vehicle, vehicle components or 
service equipment.

TIGHTENING TORQUE INDICATION

The tightening torque indicates a median and its tol-
erance by a unit of N

⋅ m (in-lb) or N⋅ m (ft-lb). For 

fasteners with no assigned torque value, refer to 

P.00-54

.

SPECIAL TOOL NOTE

Only MMC special tool part numbers are called out in 
the repair sections of this manual. Please refer to the 
special tool cross-reference chart located at the 
beginning of each group, for the special tool number 
that is available in your market.

ABBREVIATIONS

The following abbreviations are used in this manual 
for classification of model types:
2.0 L engine:1.998 liter <4B11> engine, or a model 

equipped with such an engine.

A/C: Air conditioning.
AWD:Indicates 4-wheel-drive vehicles.
LIN: Local interconnect network
Keyless Operation System (KOS):Free-hand 

Advanced Security Transmitter (F.A.S.T.-key)

M/T:Indicates manual transaxle, or models equipped 

with manual transaxle.

MFI: Multiport fuel injection, or engines equipped 

with multiport fuel injection.

PCM: Powertrain control module

HOW TO USE THIS MANUAL

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GENERAL

00-4

EXPLANATION OF MANUAL CONTENTS

AC610759

N

Pre-removal operation

Brake fluid draioing

Post-installation operation

Brake fluid supplying and air bleeding (Refer to.)

Brake caliper kit

Pad set

Shim kit

Seal and boot kit

Removal steps

1.   Brake hose connection
2.   Gasket

Removal steps (Cont.)

3.   Disc brake assembly
4.   Brake disc

Required special tool:

MB990520: Disc brake piston expander

Denotes tightening torque. 
If there is no indication of 
tightening torque, refer to 
tightening torque.

Indicates the 
group title.

Indicates the 
section title.

Indicates the 
group number.

Indicates the page number.

Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.

Component diagram
A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts. 

Mark      denotes non-reusable part.

Repair kit or parts sets are shown. 
(Only very frequently used parts are shown.)

Removal steps :
  The part designation number corresponds to 
  the number in the illustration to indicate removal 
  steps.
Disassembly steps :
  The part designation number corresponds to 
  the number in the illustration to indicate dis-
  assembly steps.         

Maintenance and servicing procedures

The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.

AB

Installation steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  installation is possible in reverse order of 
  removal steps.
Assembly steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  assembly is possible in reverse order of 
  disassembly steps.

HOW TO USE THIS MANUAL

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GENERAL

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AC610767

Disc brake assembly installation

Installation service point

Grease: Repair kit grease

Classifications of major maintenance / service points

When there are major points relative to maintenance and servicing procedures (such as essential maintenance
and service points, maintenance and service standard values, information regarding the use of special tools, etc.). 
These are arranged together as major maintenance and service points and explained in detail.

<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or assembly.

Operating procedures,
cautions, etc. on removal,
installation, disassembly and
assembly are described

The title of the page
(following the page on which
the diagram of component
parts is presented) indicating
the locations of lubrication and
sealing procedures.

Indicates (by symbols) where
lubrication is necessary.

Symbols for lubrication, sealants and adhesives

Symbols are used to show the locations for lubrication
and for application of sealants and adhesives. 
These symbols are included in the diagram of 
component parts or on the page following the 
component parts page. The symbols do not always 
have accompanying text to support that symbol.   

Adhesive tape or butyl rubber tape

Grease
  (Multi-purpose grease unless there is a
  brand or type specified)

Sealant or adhesive
Brake fluid or automatic transmission fluid

Engine oil, gear oil or air conditioning 
compressor oil

AB

TROUBLESHOOTING GUIDELINES

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GENERAL

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TROUBLESHOOTING GUIDELINES

M1001008800287

VERIFY THE COMPLAINT

• Make sure the customer's complaint and the ser-

vice writer's work order description are under-
stood before starting work.

• Make sure the correct operation of the system is 

understood. Read the service manual description 
to verify normal system operation.

• Operate the system to see the symptoms. Look 

for other symptoms that were not reported by the 
customer, or on the work order, that may be 
related to the problem.

DETERMINE POSSIBLE CAUSES

Compare the confirmed symptoms to the diagnostic 
symptom indexes to find the right diagnosis proce-
dure. 
If the confirmed symptoms cannot be found on any 
symptom index, determine other possible causes.

• Analyze the system diagrams and list all possible 

causes for the problem symptoms.

• Rank all these possible causes in order of proba-

bility, based on how much of the system they 
cover, how likely they are to be the cause, and 
how easy they will be to check. Be sure to take 
experience into account. Consider the causes of 
similar problems seen in the past. The list of 
causes should be ranked in order from general to 
specific, from most-likely to least-likely, and from 
easy-to-check to hard-to-check.

FIND THE PROBLEM

After the symptoms have been confirmed, and prob-
able causes have been identified, the next step is to 
make step-by-step checks of the suspected system 
components, junctions, and links in logical order.
Use the diagnostic procedures in the service manual 
whenever possible. Follow these procedures care-
fully to avoid missing an important step in the diagno-
sis sequence. It might be the skipped step that leads 
to the solution of the problem.
If the service manual doesn't have step-by-step pro-
cedures to help diagnose the problem, make a series 
of checks based on the ranked list of probable 
causes. Troubleshooting checks should be made in 
the order that the list of causes was ranked:

• general to specific

• most-likely to least-likely

• easy-to-check to hard-to-check

REPAIR THE PROBLEM

When the step-by-step troubleshooting checks find a 
fault, perform the proper repairs. Make sure to fix the 
root cause of the problem, not just the symptom. Just 
fixing the symptom, without fixing the root cause, will 
cause the symptom to eventually return.

VERIFY THE REPAIR

After repairs are made, recheck the operation of the 
system to confirm that the problem is eliminated. Be 
sure to check the system thoroughly. Sometimes 
new problems are revealed after repairs have been 
made.

 

 

 

 

 

 

 

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