Mitsubishi Lancer Evolution X. Manual - part 638

 

  Index      Mitsubishi     Mitsubishi Lancer Evolution X GS41EVO - service repair manual 2008 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  636  637  638  639   ..

 

 

Mitsubishi Lancer Evolution X. Manual - part 638

 

 

TRANSAXLE

TSB Revision

TWIN CLUTCH SST OVERHAUL

22D-9

<<C>> CLUTCH ASSEMBLY REMOVAL

1. Align the four pins of the special tool, clutch remover & 

installer (MB992332), with the four holes of the clutch 
assembly to set the special tool, clutch remover & installer 
(MB992332), to the clutch assembly.

2. Rotate the clutch assembly in the axial direction to insert the 

pins into all four clutch disks in the clutch assembly.
NOTE: When the pins are inserted into all four clutch disks, 
the clutch assembly cannot easily be rotated in the axial 
direction.

3. Rotate the clutch assembly counterclockwise six to seven 

times to loosen the clutch assembly. 

CAUTION

• When lifting the clutch assembly, the tool must not 

hook the clutch disk.

• The clutch assembly might possibly have the needle 

bearing. Pay attention to it.

• Carefully handle the clutch assembly to place it on the 

clean place.

4. Lift the clutch assembly in the vertical direction to remove 

the clutch assembly from the transaxle assembly.

.

<<D>> OIL PAN ASSEMBLY REMOVAL

CAUTION

When removing the oil pan assembly, pay attention to 
avoid damage to the connector and the O-ring between the 
oil pan assembly and the connector.

.

AK900459

AF

MB992332

AK900459

AG

MB992332

AK900283

AF

TRANSAXLE

TSB Revision

TWIN CLUTCH SST OVERHAUL

22D-10

<<E>> MECHATRONIC ASSEMBLY REMOVAL

1. Remove the connector carefully.

2. Remove the three bolts.

3. Pull carefully at the connector to loose by approx. 2 - 3 

mm(0.08 - 0.12 inch).

4. Remove the eleven bolts as shown and remove the 

mechatronic assembly carefully.

.

AK900284

AK900330

AK900285

A

-

A

C

-

C

B

-

B

AK900257

AF

11

10

9

8

7

6

5

4

3

2

1

TRANSAXLE

TSB Revision

TWIN CLUTCH SST OVERHAUL

22D-11

<<F>> MANUAL CONTROL SHAFT REMOVAL

1. Move the park manual outer lever from D in clock direction 

to the service position as shown.

2. Remove the plug.

3. When removing the screw located behind the plug, pay 

attention to the screw not to fall in the transaxle case.

4. Remove the manual control shaft carefully.

ASSEMBLY SERVICE POINTS

.

>>A<< MANUAL CONTROL SHAFT INSTALLA-
TION

1. Install the manual control shaft carefully and tighten the 

screw to the specified torque.

Tightening torque: 10 ± 1.5 N⋅ m (89 ± 8 in-lb) 

AK900313

AF

AK900310

AK900311

AK900311

TRANSAXLE

TSB Revision

TWIN CLUTCH SST OVERHAUL

22D-12

2. Tighten the plug to the specified torque.

Tightening torque: 32 ± 2 N⋅ m (24 ± 1 ft-lb) 

.

>>B<< GASKET A / GASKET C / MECHATRONIC 
ASSEMBLY INSTALLATION

1. As shown in the illustration, fix the gasket to the transaxle 

case by pushing the gasket at the area to which the gasket 
dowel pin is inserted.

2. Install the mechatronic assembly carefully and tighten the 

mechatronic assembly mounting bolts to the specified 
torque in the order of number shown in the figure.

Tightening torque: 5.0 ± 1.0 N⋅ m (44 ± 8 in-lb) 

3. Tighten again the mechatronic assembly mounting bolts to 

the specified torque in the order of number shown in the 
figure.

Tightening torque: 10 ± 1.5 N⋅ m (89 ± 8 in-lb) 

AK900310

AK900286

AK900287

A

-

A

C

-

C

B

-

B

AK900257

AG

1

2

3

4

5

6

7

8

9

10

11

 

 

 

 

 

 

 

Content   ..  636  637  638  639   ..