Mitsubishi Lancer Evolution X. Manual - part 86

 

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Mitsubishi Lancer Evolution X. Manual - part 86

 

 

INTAKE AND EXHAUST DIAGNOSIS

TSB Revision

INTAKE AND EXHAUST

15-3

SYMPTOM PROCEDURES

Inspection Procedure 1: Exhaust Leakage

DIAGNOSIS

STEP 1. Start the engine. Have an assistant stay 
in the driver’s seat. Raise the vehicle on a hoist. 
Have the assistant rev the engine while 
searching for exhaust leaks.

Q: Is the exhaust leaking?

YES : 

Go to Step 2.

NO : 

The procedure is complete.

STEP 2. Check the gasket for cracks, damage.

Q: Is the gasket damaged?

YES : 

Replace the gasket, then go to Step 1.

NO : 

Go to Step 3.

STEP 3. Check for loosening in each coupling 
section.

Q: Is there any loosening in any section?

YES : 

Tighten, then go to Step 1.

NO : 

There is no action to be taken.

Inspection Procedure 2: Abnormal Noise 

DIAGNOSIS

STEP 1. Start the engine. Have an assistant stay 
in the drivers seat. Raise the vehicle on a hoist. 
Have the assistant rev the engine while 
searching for exhaust leaks.

Q: Is any abnormal noise generated?

YES : 

Go to Step 2.

NO : 

The procedure is complete.

STEP 2. Check for missing parts in the muffler. 
Tap the muffler lightly to check for loose baffles, 
etc.

Q: Are there any missing parts in the muffler? 

YES : 

Replace, then go to Step 1.

NO : 

Go to Step 3.

STEP 3. Check the hanger for cracks.

Q: Is the hanger cracked?

YES : 

Replace, then go to Step 1.

NO : 

Go to Step 4.

STEP 4. Check for interference of the pipes and 
muffler with the body.

Q: Are the pipes and muffler interfering with the 

body?
YES : 

Repair, then go to Step 1.

NO : 

Go to Step 5.

STEP 5. Check the heat protectors.

Q: Are any heat protectors loose or damaged?

YES : 

Tighten or replace, then go to Step 1.

NO : 

Go to Step 6.

STEP 6. Check the pipes and muffler for damage.

Q: Are the pipes and muffler damaged?

YES : 

Replace, then go to Step 1.

NO : 

There is no action to be taken.

SPECIAL TOOLS

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INTAKE AND EXHAUST

15-4

SPECIAL TOOLS

M1151000601477

Tool

Tool number and name Supersession

Application

MB991958
Scan tool (M.U.T.-III sub 
assembly)

A: MB991824

Vehicle 
communication 
interface (V.C.I.)

B: MB991827

M.U.T.-III USB cable

C: MB991910

M.U.T.-III main 
harness A (Vehicles 
with CAN 
communication 
system)

D: MB991911

M.U.T.-III main 
harness B (Vehicles 
without CAN 
communication 
system)

E: MB991914

M.U.T.-III main 
harness C (for 
Chrysler models only)

F: MB991825

M.U.T.-III 
measurement adapter

G: MB991826

M.U.T.-III trigger 
harness

MB991824-KIT
NOTE: G: MB991826 
M.U.T.-III Trigger Harness 
is not necessary when 
pushing V.C.I. ENTER 
key.

Measurement of 
turbocharger 
supercharging pressure

CAUTION

For vehicles with CAN 
communication, use 
M.U.T.-III main harness 
A to send simulated 
vehicle speed. If you 
connect M.U.T.-III main 
harness B instead, the 
CAN communication 
does not function 
correctly.

MB992274
Palm socket

Removal and installation 
of turbocharger 
compressor bracket

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

DO NOT USE

A

B

C

D

E

F

G

DO NOT USE

B992274

ON-VEHICLE SERVICE

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INTAKE AND EXHAUST

15-5

ON-VEHICLE SERVICE

INTAKE CHARGE PRESSURE CHECK

M1151001000657

Required Special Tools:
MB991958: Scan Tool (M.U.T.-III Sub Assembly)

• MB991824: V.C.I.
• MB991827: M.U.T.-III USB Cable
• MB991910: M.U.T.-III Main Harness A

1. Removing the black hose from the No. 1 turbocharger 

wastegate solenoid or the brown connector, install the 
pressure gauge to this hose. Cap the nipple of solenoid after 
removing the black hose. 

2. Disconnect the black connector of No. 2 turbocharger 

wastegate solenoid.

CAUTION

Two persons should be in the vehicle when the test is con-
ducted; the person in the passenger seat should read the 
indications shown by the pressure meter.
3. When the engine speed reaches approximately 3,000 r/min 

or more with the throttle fully opened in the second gear, 
measure the intake charge pressure.

Standard value: 85  159 kPa (12.4  23.0 psi)

MB991614
Angle gauge

General service tool

Installation of 
turbocharger assembly 
coupling bolt and nut

MB991953 
Oxygen sensor wrench

MB991953-01

Removal and installation 
of heated oxygen sensor

MB992188 
Fuel injection pipe 
wrench

MB992188-01

Removal and installation 
of No.2 air temperature 
sensor

Tool

Tool number and name Supersession

Application

MB991614

B991953

AK703282

Cap

AC

No. 1 turbocharger

wastegate solenoid

AK703283 AC

No. 2 turbochager 
wastegate solenoid

ON-VEHICLE SERVICE

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INTAKE AND EXHAUST

15-6

4. If the intake charge pressure is lower than the standard, 

check the following possible causes.

a. Turbocharger wastegate actuator malfunction
b. Turbocharger wastegate regulating valve malfunction

c. Intake charge pressure leakage

d. Turbocharger malfunction
e. Turbocharger bypass valve malfunction

5. If the intake charge pressure is higher than the standard, 

check on the following areas because the intake charge 
pressure control might be abnormal.

a. Turbocharger wastegate actuator malfunction
b. Turbocharger wastegate regulating valve malfunction

c. Rubber hose of turbocharger wastegate actuator discon-

nected or cracked

6. Connect the black connector of No. 2 turbocharger 

wastegate solenoid.

7. If the diagnostic trouble code is stored during the check, use 

scan tool MB991958 to eliminate the diagnosis code. 

AK703283 AC

No. 2 turbochager 
wastegate solenoid

AC608435

Data link connector

MB991827

MB991824

MB991910

AB

 

 

 

 

 

 

 

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