Mitsubishi Lancer Evolution VI. Manual - part 85

 

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Mitsubishi Lancer Evolution VI. Manual - part 85

 

 

BODY  – 

Sunroof

42-14

SUNROOF

REMOVAL AND INSTALLATION

Post-installation Operation
<Roof lid glass assembly, Sunroof assembly>

D

Sunroof Water Test (Refer to P.42-13.)

D

Sunroof Fit Adjustment (Refer to P.42-13.)

1

2

3

4

5

6

9

10

11

12

8

NOTE

:Clip position

7

6

Roof lid glass assembly removal
steps

A

A

"

1. Side decoration cover
2. Roof lid glass assembly

Sunroof switch removal steps

3. Sunroof switch cover
4. Sunroof switch

Drain hose removal steps

D

Splash shield (Front drain hose)

5. Headlining

A

B

" "

B

A

6. Drain hose

Sunroof-ECU removal steps

5. Headlining
7. Sunroof-ECU

Sunroof motor removal steps

5. Headlining

A

C

" "

A

A

8. Sunroof motor

Sunroof assembly removal steps

5. Headlining
6. Drain hose connection
9. Room lamp bracket

10. Sunroof switch bracket

11. Set bracket

12. Sunroof assembly

BODY  – 

Sunroof

42-15

REMOVAL SERVICE POINTS

A

A

"

SIDE DECORATION COVER REMOVAL

Remove the clips, and then remove the side decoration cover.

A

B

"

DRAIN HOSE REMOVAL

Tie a cord to the end of the drain hose, and wind tape around
the tie until it is smooth. Then pull the drain hose out from
the passenger compartment.

A

C

"

SUNROOF MOTOR REMOVAL

Caution
Always close the roof lid glass fully before removing
the sunroof motor. If the fully-closed positions of the roof
lid glass and the sunroof motor are not the same, the
sunroof will not operate properly.

INSTALLATION SERVICE POINTS

"

A

A

SUNROOF MOTOR INSTALLATION

If the fully-closed position of the sunroof motor is incorrect,
set the motor to the fully-closed position by the procedure
given below before installing the motor.
1.

Connect a circuit analyser between terminals (4) and (6)
of the motor connector.

2.

Operate the motor until the position is reached at which
continuity switches from on to off or from off to on, and
then install the motor.

"

B

A

DRAIN HOSE INSTALLATION

1.

Tie the cord that was used during removal to the end
of the drain hose, and wind tape around it so that there
is no unevenness.

2.

Pull the cord to pass through the drain hose

Clip

Side decoration cover

Drain hose

Cord

Cord

Drain hose

BODY  – 

Sunroof

42-16

3.

Make the drain hose protrusion from the grommet as
shown in the illustration.

INSPECTION

ROOF LID GLASS OPERATION CURRENT CHECK

1.

Remove the sunroof fuse and connect a circuit analyser
as shown in the illustration.

2.

Press the sunroof switch to the ON position, and then
measure the operation current in the intervals between
the points when the sunroof starts to operate, when it
is fully open, when it is fully closed and when it is fully
tilted up.

Standard value: 7 A or less (at 20

_

C)

3.

If the operation current is outside the standard value,
check the following points.

D

Installation condition, warping or jamming of sunroof
assembly

D

Sticking of drive cable

D

Tilt of roof lid glass

Grommet

20 – 30 mm

BODY  – 

Sunroof

42-17

SUNROOF MOTOR CHECK

Check the direction of rotation of the drive gear when the
battery is connected to the connector.

Battery connection terminal

Drive gear rotation
di

ti

1

2

direction

Left

Right

LIMIT SWITCH CONTINUITY CHECK

1.

Remove the limit switches from the sunroof motor, and
then check the operation of the limit switches.

Switch position

Terminal No.

4

5

6

7

Limit switch 1

ON

OFF

Limit switch 2

ON

OFF

Limit switch 3

ON

OFF

2.

Check the identification colours. Then install the limit
switches as shown in the illustration.

SUNROOF SWITCH CONTINUITY CHECK

Switch position

Terminal No.

3

4

5

6

Slide open

Off

Tilt up

Slide close, Tilt down

Left rotation

Drive gear

Right rotation

(Red) (White)

Limit switch 2, 3

ON

OFF

(Black)

(Black)

(Blue)

Limit switch 1

 

 

 

 

 

 

 

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