Mitsubishi Colt Ralliart. Manual - part 645

 

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Mitsubishi Colt Ralliart. Manual - part 645

 

 

STEERING WHEEL SENSOR

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-125

STEERING WHEEL SENSOR

REMOVAL AND INSTALLATION

M1357002800012

CAUTION

• When centring the clock spring, always remove the clock spring from the column switch in 

advance. Otherwise, the sensor may be damaged.

• If the centre of the clock spring is not correctly aligned, the steering wheel may not be turned fully 

or the cable inside the clock spring may be broken, causing the SRS air bag to be inoperative or 
operated incorrectly.

• Before removing the steering wheel/air bag module assembly, refer to GROUP 52B  Service Pre-

cautions 

P.52B-5

 and Air Bag Module Clock Spring 

P.52B-145

.

• When the steering wheel sensor is replaced, always carry out calibration to make ASC-ECU learn 

the neutral point. (Refer to 

P.35C-119

.)

Pre-removal operation
• Air bag module assembly and steering wheel assembly 

removal (Refer to GROUP 37 

− Steering Wheel 

P.37-90

.)

Post-installation operation
• Airbag module assembly and steering wheel assembly 

installation (Refer to GROUP 37 

− Steering Wheel 

P.37-90

.)

• Perform steering wheel calibration. (Refer to 

P.35C-119

.)

AC511706AB

1

2

Removal steps 

Position the front wheels in a straight 
ahead direction.

1. Clock spring/column switch assembly 

(Refer to GROUP 52B 

− SRS Control 

Unit 

P.52B-143

.)

2. Steering wheel sensor

Removal steps (Continued)

Main

Index

Group

TOC

GROUP 11C

ENGINE 

MECHANICAL 

<4G1>

CONTENTS

GENERAL INFORMATION . . . . . . . .

11C-2

SERVICE SPECIFICATIONS. . . . . . .

11C-2

SEALANTS  . . . . . . . . . . . . . . . . . . . .

11C-3

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11C-4

ON-VEHICLE SERVICE. . . . . . . . . . .

11C-8

DRIVE BELT TENSION CHECK AND 

 

ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . 

11C-8

IGNITION TIMING CHECK . . . . . . . . . . . . . 

11C-12

IDLE SPEED CHECK . . . . . . . . . . . . . . . . . 

11C-12

IDLE MIXTURE CHECK . . . . . . . . . . . . . . . 

11C-13

COMPRESSION PRESSURE CHECK. . . . 

11C-13

MANIFOLD VACUUM CHECK . . . . . . . . . . 

11C-14

LASH ADJUSTER CHECK . . . . . . . . . . . . . 

11C-15

CRANKSHAFT PULLEY . . . . . . . . . .

11C-17

REMOVAL AND INSTALLATION . . . . . . . . 

11C-17

CAMSHAFT AND 

 

VALVE STEM SEAL . . . . . . . . . . . . . .

11C-20

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-20

OIL PAN  . . . . . . . . . . . . . . . . . . . . . . .

11C-28

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-28

CRANKSHAFT OIL SEAL  . . . . . . . . .

11C-31

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-31

CYLINDER HEAD GASKET . . . . . . . .

11C-34

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-34

TIMING BELT . . . . . . . . . . . . . . . . . . .

11C-37

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-37

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

11C-43

ENGINE ASSEMBLY . . . . . . . . . . . . .

11C-44

REMOVAL AND INSTALLATION  . . . . . . . . 

11C-44

Main

Index

Group

TOC

GENERAL INFORMATION

ENGINE MECHANICAL <4G1>

11C-2

GENERAL INFORMATION

M1111000100828

Item

4G15

Total displacement mL

1,468

Bore 

× Stroke mm

75.5 

× 82.0

Compression ratio

9.0

Compression chamber

Pentroof

Camshaft arrangement

DOHC

Number of valve

Intake

8

Exhaust

8

Valve timing

Intake opening

BTDC 34

° − ATDC 6°

Intake closing

ABDC 30

° − ABDC 70°

Exhaust opening

BBDC 50

°

Exhaust closing

ATDC 10

°

Fuel system

Electronically controlled multipoint fuel injection

Rocker arm

Roller type

Auto-lash adjuster

Equipped

SERVICE SPECIFICATIONS

M1112000300795

Item

Standard value

Limit

Alternator drive belt tension (When 
checked)

Vibration frequency Hz

218 

− 266

Tension N

392 

− 588

Deflection mm (Reference)

6.2 

− 8.0

Alternator drive belt tension (When 
adjusted)

Vibration frequency Hz

231 

− 255

Tension N

441 

− 539

Deflection mm (Reference)

6.6 

− 7.5

Alternator drive belt tension (When 
replaced)

Vibration frequency Hz

308 

− 344

Tension N

785 

− 981

Deflection mm (Reference)

4.1 

− 5.0

A/C compressor drive belt tension 
(When checked)

Vibration frequency Hz

165 

− 213

Tension N

294 

− 490

Deflection mm (Reference)

8.9 

− 11.2

A/C compressor drive belt tension 
(When adjusted)

Vibration frequency Hz

179 

− 203

Tension N

343 

− 441

Deflection mm (Reference)

9.3 

− 10.7

Main

Index

Group

TOC

SEALANTS

ENGINE MECHANICAL <4G1>

11C-3

SEALANTS

M1112000500539

Item

Specified sealant

Remark

Rocker cover gasket

MITSUBISHI GENUINE PART MD970389 or 
equivalent

Semi-drying 
sealant

Cylinder head
Camshaft position sensor support
Engine oil pan

A/C compressor drive belt tension 
(When replaced)

Vibration frequency Hz

213 

− 253

Tension N

490 

− 686

Deflection mm (Reference)

6.6 

− 8.6

Basic ignition timing

5

° BTDC ± 3°

Ignition timing

Approximately 10

° 

BTDC

Idle speed r/min

750 

± 50

CO contents %

0.5 or less

HC contents ppm

100 or less

Compression pressure kPa-r/min

1,210 

− 300

830 

− 300

Compression pressure difference of all cylinders kPa

Maximum 98

Intake manifold vacuum kPa

Minimum 60

Cylinder head bolt nominal length mm

103.2

Timing belt tensioner adjuster rod protrusion amount mm

4.8 

− 5.5

Timing belt tensioner adjuster rod movement mm

Within 1

Item

Standard value

Limit

Main

Index

Group

TOC

 

 

 

 

 

 

 

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