Mitsubishi Colt Ralliart. Manual - part 507

AC309886

Section A - A

AB

8

Door

1

2

2

4

5

3

6

7

8

9

N

<Rear door>

 : Convex area on door

NOTE

:Sectional view of clip
 position

:Sectional view of clip
 position

Sealant: 3M ATD Part No. 8633 
or equivalent

Waterproof film removal steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim 

P.52A-13

).

1.

Pull handle bracket

•

Speaker (Refer to GROUP 54A, 
Speaker 

P.54A-120

).

>>

B

<<

2.

Waterproof film
Door opening weatherstrip inner 
removal steps 

•

Scuff plate (Refer to GROUP 52A, 
Interior Trim 

P.52A-11

).

3.

Door opening weatherstrip inner
Door opening weatherstrip outer 
removal  

<<

A

>>

4.

Door opening weatherstrip outer
Door opening weatherstrip lower 
removal  

<<

A

>>

5.

Door opening weatherstrip lower

Door beltline weatherstrip inner 
removal steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim 

P.52A-13

).

6.

Door beltline weatherstrip inner
Door window glass runchannel 
removal 

7.

Door window glass runchannel
Door beltline moulding removal 
steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim 

P.52A-13

).

>>

B

<<

2.

Waterproof film

8.

Door beltline moulding
Door tape removal steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim 

P.52A-13

).

>>

A

<<

9.

Door tape

DOOR

BODY

42-50

Main

Index

Group

TOC

DOOR

BODY

42-51

Double-sided tape application location

AC208227

 Section A – A

A

A

AB

Door opening weatherstrip outer

Door opening
weatherstrip outer

Adhesive tape: Double-sided tape  5 mm width, 45 mm length and 0.5 mm thickness 

REMOVAL SERVICE POINTS
<<A>> CENTRE PILLAR WEATHERSTRIP 
LOWER/DOOR OPENING WEATHER-
STRIP OUTER LOWER/DOOR OPENING 
WEATHERSTRIP OUTER REMOVAL

ACX00555 AC

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated 
tool

Make a fabricated tool as shown in the illustration to 
remove the door opening weatherstrip outer.

INSTALLATION SERVICE POINTS
>>A<< DOOR TAPE INSTALLATION

AC208806

Section A – A

A

AB

A

Align the lower end of the 
door tape with stamp mark 
on the door panel press line.

Align the upper end 
of the door tape with 
the door press line.

Door tape

Apply the door tape as shown.

Main

Index

Group

TOC

DOOR

BODY

42-52

>>B<< WATERPROOF FILM 
INSTALLATION

AC304822

AC304823

AC305094AB

<Front door>

Waterproof film

Waterproof film

Inner panel water drain hole

Inner panel water drain hole

<Rear door>

CAUTION

When sticking the waterproof film, ensure that 
the sealant is applied under the inner panel water 
drain hole.
Apply the specified adhesive to the waterproof film 
as shown and stick the film.

Specified sealant: 3M ATD Part No.8633 or 
equivalent

Main

Index

Group

TOC

TAILGATE

BODY

42-53

TAILGATE

SERVICE SPECIFICATIONS

M1421000300415

Item

Standard value

Tailgate handle play  mm

2.5 

± 1.5

SEALANTS

M1424000500151

Item

Specified sealant

Tailgate hinge

3M ATD Part No.8531 Heavy drip check sealer, 3M 
ATD Part No.8646 Automotive joint and seam sealer 
or equivalent

SPECIAL TOOLS

M1424000600329

Tool

Number

Name

Use

MB990925AF

A

MB990925

A: MB990939

Bearing and oil seal 
installer set

A: Remover bar

Tailgate striker adjustment

MB991223

A

D

C

B

AZ

DO NOT USE

MB991223

A: MB991219
B: MB991220
C: MB991221
D: MB991222

Harness set

A: Test harness
B: LED harness
C: LED harness 

adapter

D: Probe

Terminal voltage measurement

A: For checking connector pin 

contact pressure

B: For checking power supply 

circuit

C: For checking power supply 

circuit

D: For connecting a locally 

sourced tester

MB992006

MB992006

Extra fine probe

Continuity check and voltage 
measurement at harness wire or 
connector

TROUBLESHOOTING

M1424000700274

The tailgate system is controlled by the Smart Wiring 
System (SWS). For troubleshooting, refer to GROUP 
54B, Troubleshooting 

P.54B-35

, or refer to GROUP 

54C, Troubleshooting 

P.54C-29

.

Main

Index

Group

TOC