Mitsubishi Colt Ralliart. Manual - part 499

 

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Mitsubishi Colt Ralliart. Manual - part 499

 

 

ACX00476 AB

WINDOW GLASS

BODY

42-18

CAUTION

• Be careful not to remove more adhesive than 

is necessary.

• Be careful also not to damage the paintwork 

on the body surface with the knife. If the 
paintwork is damaged, repair the damaged 
area with repair paint or anti-rust agent.

5. Use a knife to cut away the remaining adhesive so 

that the thickness is within 2 mm around the entire 
circumference of the body flange.

6. Finish the flange surfaces so that they are 

smooth.

7. If the windshield glass is reused, scrape away all 

traces of old adhesive from the glass.

Main

Index

Group

TOC

WINDOW GLASS

BODY

42-19

INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD SPACER/GLASS 
STOPPER INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and 

outside of the windshield and the body flanges.

AC104651AC

16 mm

19.5 mm

Align the end of the glass 
stopper with the notch 
on the ceramic.

Windshield

Glass stopper

Seal line

End of glass

Seal line

End of glass

Windshield spacer

Align the windshield 
spacer end with the 
ceramic notch.

2. Position the windshield spacer, ensuring that 

there are no bends or warpages inside the 
windshield.

3. Secure the glass stoppers to the specified 

positions on the windshield glass.

Main

Index

Group

TOC

WINDOW GLASS

BODY

42-20

>>B<< WINDSHIELD INSTALLATION

1. Install the windshield moulding to the windshield.
2. When replacing the windshield, temporarily set 

the windshield against the body, and place a 
mating mark on the windshield and body.

CAUTION

• The primer strengthens the adhesive, so be 

sure to apply it evenly around the entire cir-
cumference. However, a too thick application 
will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining 

adhesive because of weakening the adhesive.

3. Soak a sponge in the primer, and apply evenly to 

the windshield and the body in the specified 
places. If the old adhesive does not remain on the 
body flange because of the body panel or others, 
also apply the primer to the specified body side.

4. Allow the windshield to dry for at least three 

minutes after applying primer.

ACX00480

10 mm

15 mm

AB

5. Fill a sealant gun with adhesive. Then apply the 

adhesive evenly around the windshield within 30 
minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a 
V shape to simplify adhesive application.

6. Align the mating marks on the windshield and the 

body, and lightly press the windshield evenly so 
that it adheres completely.

7. Use spatula or the like to remove any excessive 

adhesive. Then clean the surface with isopropyl 
alcohol.

CAUTION

• Do not move the vehicle unless absolutely 

necessary.

• When testing for water leakage, do not pinch 

the end of the hose to spray the water.

8. Wait 30 minutes or more, and then test for water 

leakage.

Main

Index

Group

TOC

WINDOW GLASS

BODY

42-21

DELTA WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001300110

Pre-removal and Post-installation Operation
• Front Fender Removal and Installation (Refer to 

P.42-7

).

• Front Pillar Trim Removal and Installation (Refer to 

GROUP 52A, Interior Trim 

P.52A-11

).

AC313741

N

AC

1

2

3

4

1

1

1

A

A

C

C

B

B

N

12

12

12

N

Section A – A

Section B – B

Section C – C

Units: mm

Seal
line

Ceramic line

Primer

Primer

Centre of
seal line

Centre of seal line

Centre of
seal line

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Primer

Removal steps 

<<

A

>>

>>

B

<<

1.

Delta window glass assembly

>>

B

<<

2.

Clip

>>

B

<<

3.

Gasket

>>

A

<<

4.

Fastener

Removal steps (Continued)

Main

Index

Group

TOC

 

 

 

 

 

 

 

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