Mitsubishi 380. Manual - part 944

 

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Mitsubishi 380. Manual - part 944

 

 

35B-1

GROUP 35B

ANTI-LOCK 

BRAKING SYSTEM 

(ABS)

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

35B-2

ANTI-LOCK BRAKING SYSTEM (ABS) 
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .

35B-4

INTRODUCTION TO ANTI-LOCK BRAKING 
SYSTEM DIAGNOSIS  . . . . . . . . . . . . . . . . 

35B-4

ABS DIAGNOSTIC TROUBLESHOOTING 
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . . 

35B-4

DIAGNOSTIC FUNCTION  . . . . . . . . . . . . . 

35B-5

DIAGNOSTIC TROUBLE CODE CHART . . 

35B-9

DIAGNOSTIC TROUBLE CODE 
PROCEDURES. . . . . . . . . . . . . . . . . . . . . . 

35B-10

SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 

35B-71

SYMPTOM PROCEDURES . . . . . . . . . . . . 

35B-72

DATA LIST REFERENCE TABLE  . . . . . . . 

35B-82

ACTUATOR TEST REFERENCE TABLE. . 

35B-83

CHECK AT ABS-ECU . . . . . . . . . . . . . . . . . 

35B-84

SPECIAL TOOLS. . . . . . . . . . . . . . . .

35B-86

ON-VEHICLE SERVICE . . . . . . . . . . .

35B-88

WHEEL SPEED SENSOR OUTPUT 
SIGNAL VOLTAGE MEASUREMENT  . . . . 

35B-88

HYDRAULIC UNIT CHECK . . . . . . . . . . . . . 

35B-90

IN THE EVENT OF A DISCHARGED 
BATTERY  . . . . . . . . . . . . . . . . . . . . . . . . . . 

35B-92

HYDRAULIC UNIT  . . . . . . . . . . . . . . .

35B-93

REMOVAL AND INSTALLATION  . . . . . . . . 

35B-93

WHEEL SPEED SENSOR  . . . . . . . . .

35B-95

REMOVAL AND INSTALLATION  . . . . . . . . 

35B-95

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

35B-96

SPECIFICATIONS  . . . . . . . . . . . . . . .

35B-97

FASTENER TIGHTENING 
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . 

35B-97

GENERAL SPECIFICATIONS  . . . . . . . . . . 

35B-97

HOME

GENERAL DESCRIPTION

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-2

GENERAL DESCRIPTION

M1352000100454

FEATURES

The ABS 8 ensures directional stability and control 
during hard braking.
This ABS uses a 4-sensor 4-channel system that 
controls all four wheels independently of each other. 

• EBD (Electronic Brake-force Distribution system) 

control provides the ideal braking force for the 
rear wheels.

• Active wheel speed sensors have been installed, 

that produce changes of current flow through the 
wheel speed sensor circuit which is influenced by 
the reluctor ring fitted to the wheel hub.

• Active wheel speed sensors have a constant 

incoming power supply on one wire and return a 
signal on the other wire

• The advantage of the active wheel speed sensor 

is that there is always a signal until the wheel has 
stopped. As the wheel speeds up or slows down, 
the frequency will change where the amplitude of 
the signal will remain constant.

• A Hall switch and magnet assembly is contained 

within the sensor.

• As the tooth on the reluctor approaches the sen-

sor, the magnetic circuit is completed therefore 
turning on the Hall switch. As the tooth departs 
the sensor, the Hall switch will turn off.

• The output waveform displayed on the oscillo-

scope will be a square wave, (between signal 
wire and ground).

• To shorten the harness wires and enhance data 

transmission reliability, communication with other 
ECU is performed over a CAN (Controller Area 
Network).

NOTE: For further details on CAN communica-
tion, refer to GROUP 54C, CAN.

• Fail-safe function ensures that safety is main-

tained.

• Diagnostic function provides improved service-

ability.

NOTE: If the ABS-8 ECU or the active wheel 
speed sensor are disconnected, or if the wiring is 
an open/ short circuit, the ABS 8 ECU will shut 
off power supply to the respective wheel speed 
sensor. All other wheel speed sensors will oper-
ate normally. To restore the power supply, the 
ignition switch must be cycled to the "OFF" posi-
tion then to the "ON" position again.

EBD CONTROL

In ABS, electronic control is used so the rear wheel 
brake hydraulic pressure during braking is regulated 
by rear wheel control solenoid valves in accordance 
with the vehicle's rate of deceleration. The front and 
rear wheel slippage are calculated from the signals 
received from the various wheel sensors. EBD con-
trol provides a high level of control for both vehicle 
braking force and vehicle stability. The system has 
the following features:

• Because the system provides the optimum rear 

wheel braking force regardless of vehicle load 
and the condition of the road surface, the system 
reduces the required pedal depression force, par-
ticularly when the vehicle is heavily loaded.

• Because the duty placed on the front brakes is 

reduced, the increases in pad temperature can 
be controlled during front brake application to 
improve pad wear.

• Control valves such as the proportioning valve 

are not required.

GENERAL DESCRIPTION

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-3

CONSTRUCTION DIAGRAM

35DB031A

1

1

3, 7

2

1

1

6

35DB112A

4

5

NAME OF PART

NUMBER

OUTLINE OF FUNCTION

Sensor

Active wheel speed 
sensor

1

Sends alternating voltage signals at frequencies which are 
independant to the rotation speeds of each wheel to the 
ABS-ECU.

Stoplight switch

2

Sends a signal to the ABS-ECU to indicate whether the 
brake pedal is depressed or not.

Actuator Hydraulic unit

3

Drives the solenoid valves according to signals from the 
ABS-ECU in order to control the brake hydraulic pressure 
for each wheel.

ABS warning light

4

Illuminates in response to signals from the ABS-ECU 
when a problem develops in the ABS system.

Brake warning light

5

Illuminates in response to signals from the ABS-ECU 
when a problem develops in the EBD system.

Data link connector

6

Outputs the diagnostic trouble codes and allows 
communication with the diagnostic tool.

ABS-ECU

7

Controls actuators (described above) based on the signals 
coming from each sensor.

Controls the self-diagnosis and fail-safe functions.

Controls the diagnostic function (diagnostic tool 
compatible).

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-4

SYSTEM CHECK SOUND

When the vehicle speed reaches 10 km/h after igni-
tion switch ON, a thudding sound can sometimes be 
heard coming from the engine compartment. This is 
a normal sound during the ABS self-check.

ABS OPERATION SOUNDS AND 
SENSATIONS

During normal operation, the ABS makes several 
sounds that may seem unusual at first:

• A whining sound is caused by the ABS hydraulic 

unit motor.

• When pressure is applied to the brake pedal, the 

pulsation of the pedal causes a scraping sound.

• When the brakes are applied firmly, the ABS 

operates, rapidly applying and releasing the 
brakes many times per second. This repeated 
application and release of braking forces can 
cause the suspension to make a thumping sound 
and the tyres to squeak.

LONG STOPPING DISTANCES ON LOOSE 
ROAD SURFACES

When braking on loose surfaces like snow-covered 
or gravel roads, the stopping distance can be longer 
for an ABS-equipped vehicle than the stopping dis-
tance for a vehicle with a conventional brake system.

SHOCK AT STARTING CHECK

Shock may be felt when the brake pedal is lightly 
pressed while driving at a low speed. This is a nor-
mal characteristic because the ABS system opera-
tion check is carried out when vehicle speed is 8 
km/h (5 mph) or less.

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

INTRODUCTION TO ANTI-LOCK BRAKING SYSTEM DIAGNOSIS

M1352012500396

The anti-lock braking system (ABS) operates differ-
ently from conventional brake systems. These differ-
ences include sounds, sensations, and vehicle 
performance that owners and service technicians 
who are not familiar with ABS may not be used to.
Some operational characteristics may seem to be 
malfunctions, but they are simply signs of normal 
ABS operation. When diagnosing the ABS system, 
keep these operational characteristics in mind. 
Inform the owner of the kind of performance charac-
teristics to expect from an ABS-equipped vehicle.

ABS Diagnostic Trouble Code Detection 
Conditions

ABS diagnostic trouble codes (ABS DTCs) are set 
under different conditions, depending on the mal-
function detected. Most ABS DTCs will only be set 
during vehicle operation. Some ABS DTCs will also 
be set during the ABS self-check immediately after 
the engine is started.
When you check if an ABS DTC will be displayed 
again after the DTC has been erased, you should 
duplicate the ABS DTC set conditions. Depending on 
the detection timing and set conditions for the spe-
cific ABS DTC, you must either drive the vehicle or 
turn the engine off and restart it. To set the proper 
conditions for that DTC again, refer to "ABS DTC 
SET CONDITIONS" for each ABS DTC that you are 
trying to reset.

ABS DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1352011100771

Use these steps to plan your diagnostic strategy. If 
you follow them carefully, you will be sure that you 
have exhausted most of the possible ways to find an 
ABS fault.
1. Gather information about the problem from the 

customer.

2. Verify that the condition described by the 

customer exists.

3. Check the vehicle for any ABS DTC.

4. If you cannot verify the condition and there are no 

ABS DTCs, the malfunction is intermittent. Refer 
to GROUP 00, How to use 
Troubleshooting/Inspection Service Points 

− How 

to Cope with Intermittent Malfunction

P.00-14

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