Mitsubishi 380. Manual - part 461

 

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Mitsubishi 380. Manual - part 461

 

 

GENERAL INFORMATION

AUTOMATIC TRANSMISSION OVERHAUL

23B-4

HYDRAULIC CIRCUIT

AK502955

1

2

3

4

5

6

7

9

8

13

10

11

12

14

21

27

30

33

31

35

32

28

29

34

16

17

18

19

20

26

25

24

23

22

36

37

38

39

40

15

N

R P D

AB

1.

Reverse clutch

2.

Low -reverse brake

3.

Second brake

4.

Underdrive clutch

5.

Overdrive clutch

6.

Reduction clutch

7.

Direct clutch

8.

Low -reverse accumulator

9.

Second accumulation

10. Underdrive accumulator
11. Overdrive accumulator
12. Reduction accumulation
13. Direct clutch
14. Check ball
15. Dumper clutch
16. Fail-safe valve A
17. Fail-safe valve B
18. Fail-safe valve C
19. Dumper clutch control valve
20. Switching valve

21. Cooler
22. Low-reverse pressure control valve
23. Second pressure control valve
24. Under drive pressure control valve
25. Overdrive pressure control valve
26. Reduction pressure control valve
27. Dumper clutch control solenoid valve
28. Low-pressure solenoid valve
29. Second solenoid valve
30. Under drive solenoid valve
31. Overdrive solenoid valve
32. Reduction solenoid valve
33. Torque converter pressure control valve
34. Regulator valve
35. manual valve
36. Oil filter
37. Oil pan
38. Oil pump
39. Relief valve
40. Oil strainer

GENERAL SPECIFICATIONS

AUTOMATIC TRANSMISSION OVERHAUL

23B-5

GENERAL SPECIFICATIONS

M1233000200659

Item

Specification

Transmission model

F5A5A-4-C2Z

Type

Electronically controlled 5-speed full-automatic

Torque converter

Type

3-element with torque converter clutch

Stall torque ratio

1.71

Gear ratio

1st

3.789

2nd

2.162

3rd

1.421

4th

1.000

5th

0.686

Reverse

3.117

Final gear ratio

3.325

SERVICE SPECIFICATIONS

M1233000300504

Item

Standard value

Brake reaction plate end play mm

− 0.16

Second brake end play mm

1.09 

− 1.55

Low-reverse brake end play mm

1.65 

− 2.11

Underdrive sun gear end play mm

0.25 

− 0.45

Input shaft end play mm

0.70 

− 1.45

Differential case preload mm

0.045 

− 0.105

Underdrive clutch end play mm

1.60 

− 1.80

Reverse and overdrive clutch return spring retainer end play mm 

− 0.09

Reverse clutch end play mm

1.6 

− 1.8

Overdrive clutch end play mm

1.5 

− 1.7

Direct clutch end play

0.6 

− 0.8 

Backlash between differential side gear and pinion mm

0.025 

− 0.150

ADJUSTING PLATE, SNAP RING AND SPACERS

M1233023000526

Thrust washer (For adjustment of input shaft end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.8

18

2.4

24

2.0

20

2.6

26

2.2

22

2.8

28

ADJUSTING PLATE, SNAP RING AND SPACERS

AUTOMATIC TRANSMISSION OVERHAUL

23B-6

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.6

Brown

2.4

Blue

1.7

None

2.5

Brown

1.8

Blue

2.6

None

1.9

Brown

2.7

Blue

2.0

None

2.8

Brown

2.1

Blue

2.9

None

2.2

Brown

3.0

Blue

2.3

None

Snap ring (For adjustment of low-reverse brake and second brake reaction plates end play)

Thickness mm

Identification colour

Thickness mm

Identification colour

2.2

None

2.4

Brown

2.3

Blue

2.5

None

Pressure plate (For adjustment of low-reverse brake and second brake end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

F

2.4

B

1.8

E

2.6

A

2.0

D

2.8

0

2.2

C

3.0

1

Snap ring (For adjustment of reverse clutch end play)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.6

None

2.3

Blue

1.7

Blue

2.4

Brown

1.8

Brown

2.5

None

1.9

None

2.6

Blue

2.0

Blue

2.7

Brown

2.1

Brown

2.8

None

2.2

None

Snap ring (For adjustment of reverse clutch and overdrive clutch spring retainer end plays)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.48

Brown

1.58

Blue

1.53

None

1.63

Brown

Thrust race (For adjustment of underdrive sun gear end play)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.6

2.2

1.7

2.3

1.8

2.4

ADJUSTING PLATE, SNAP RING AND SPACERS

AUTOMATIC TRANSMISSION OVERHAUL

23B-7

Spacer (For adjustment of direct clutch end play)

Thickness mm

Identification colour

Thickness mm

Identification colour

1.9

Brown

2.5

Brown

2.0

None

2.6

None

2.1

Blue

2.7

Blue

2.2

Brown

2.8

Brown

2.3

None

2.9

None

2.4

Blue

3.0

Blue

Spacer (For adjustment of differential case preload)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.65

65

1.01

01

0.68

68

1.04

04

0.71

71

1.07

07

0.74

74

1.10

10

0.77

77

1.13

13

0.80

80

1.16

16

0.83

83

1.19

19

0.86

86

1.22

22

0.89

89

1.25

25

0.92

92

1.28

28

0.95

95

1.31

31

0.98

98

1.34

34

Spacer (For adjustment of backlash between differential side gear and pinion)

Thickness mm

Identification 
symbol

Thickness mm

Identification 
symbol

0.56 

− 0.64

0.86 

− 0.94

0.66 

− 0.74

0.96 

− 1.04 

0.76 

− 0.84

0.97 

− 1.15

1.9

2.5

2.0

2.6

2.1

Thickness mm

Identification symbol

Thickness mm

Identification symbol

 

 

 

 

 

 

 

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