Mitsubishi Grandis. Manual - part 882

CLUTCH HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-38

>>D<<OIL SEAL INSTALLATION

1. Apply gear oil (Hypoid gear oil SAE 75W-90 or 

75W-85W conforming to API classification GL-4) 
to the oil seal lip.

2. Using special tool Differential oil seal installer 

(MD998325), press fit the oil seal into the clutch 
housing.

>>E<< OIL SEAL INSTALLATION

1. Pack grease (MITSUBISHI genuine grease part 

No.0101011 or equivalent).

2. Using special tools, press fit the oil seal into the 

clutch housing.

• Handle (MB990938)

• Installer adapter (MB990926)

AK204282AB

AK305165AB

MD998325

AK204284AC

AK305167AB

MB990938

MB990926

TRANSMISSION CASE

MANUAL TRANSMISSION OVERHAUL

22B-39

TRANSMISSION CASE

DISASSEMBLY AND REASSEMBLY

M1222013400143

NOTE: 

* Refer to the needle bearing and bushing 

installation procedures only when replacing the 
transmission case.

REASSEMBLY SERVICE POINTS
>>A<< BUSHING INSTALLATION

1. Press fit the bushing so the seam is away from 

the air vent.

AK204407

1

6

4

3

AC

2

*

5

*

Disassembly steps

>>C<<

1.

Oil seal

>>B<<

2.

Needle bearing

3.

Oil guide

4.

Snap ring

>>A<<

5.

Bushing

6.

Transmission case

AK305174AB

Seam of bushing

Air bent

TRANSMISSION CASE

MANUAL TRANSMISSION OVERHAUL

22B-40

2. Be sure the bushing is fully seated as shown. It 

must be 3 mm below the housing surface.

>>B<< NEEDLE BEARING INSTALLATION

1. Check the installation direction of the needle 

bearing.

2. Press fit the needle bearing until it is flush with the 

case.

>>C<<OIL SEAL INSTALLATION

1. Apply gear oil (Hypoid gear oil SAE 75W-90 or 

75W-85W conforming to API classification GL-4).

2. Using special tool Differential oil seal installer 

(MD998325), press fit the oil seal into the 
transaxle case.

AK204304

3 mm

AC

AK204287

Model number
stamped side

AB

AK204286AB

AK305170AB

MD998325

DIFFERENTIAL

MANUAL TRANSMISSION OVERHAUL

22B-41

DIFFERENTIAL

DISASSEMBLY AND REASSEMBLY

M1222002500157

DISASSEMBLY SERVICE POINT
<<A>> TAPER ROLLER BEARING 
REMOVAL

1. Using special tool Bearing remover (MD998801), 

support the taper roller bearing, and then set them 
on the press.

AK204408

2

3

8

6

5

4

8

132 ± 5 N·m

1

7

5

2

6

9

AB

Apply gear oil to all
moving parts before
installation.

Disassembly steps

>>D<<

1.

Differential drive gear

<<A>>

>>C<<

2.

Taper roller bearing

>>B<<

3.

Lock pin

>>A<<

4.

Pinion shaft

>>A<<

5.

Pinion

>>A<<

6.

Washer

>>A<<

7.

Side gear

>>A<<

8.

Spacer

9.

Differential case

AK305171AB

MD998801