Mitsubishi Grandis. Manual - part 881

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-34

CONTROL HOUSING

DISASSEMBLY AND REASSEMBLY

M1222013100186

DISASSEMBLY SERVICE POINT
<<A>> LOCK PIN REMOVAL

Drive out the lock pin from the direction shown.

AK305226

11

7

8

1

6

5

4

2

3

13

14

12

10

9

21.7 ± 0.3 N·m

AB

Disassembly steps

1.

Spring washer

2.

Stopper bracket

<<A>>

>>E<<

3

Lock  pin

4.

Interlock plate

5.

Control finger

>>D<<

6.

Spring pin

7.

Stopper body

8.

Spring

9.

Control shaft 

>>C<<

10. Air breather
11. Control shaft boot 

>>B<<

12. Oil seal

>>A<<

13. Needle bearing
14. Control housing

AK204273

Lock pin

Control finger

AB

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-35

REASSEMBLY SERVICE POINTS
>>A<< NEEDLE BEARING INSTALLATION

Press fit the needle bearing into the control housing 
side as shown.
Make sure that the side with the model number 
stamped on it faces the end of the control housing as 
shown.

>>B<< OIL SEAL INSTALLATION

Apply gear oil (Hypoid gear oil SAE 75W-90 or 
75W-85W conforming to API classification GL-4) to 
the oil seal lip area.

>>C<< AIR BREATHER INSTALLATION

1. Apply sealant to the inserting portion of air 

breather.

Specified sealant:

3M SUPER WEATHERSTRIP No.8001 or 

equivalent

2. Install the air breather so that the emboss mark is 

in the direction shown in the figure.

>>D<< SPRING PIN INSTALLATION

Drive in the spring pin so that the slit is in the 
direction shown in the figure.

>>E<< LOCK PIN INSTALLATION

Drive the lock pin in from the direction shown in the 
figure.

AK204176AC

Needle bearing

Model number
stamped side

0 – 0.5 mm

Control housing

AK204303AB

AK204274AB

AK204220

Emboss
mark

AB

AK204177

Control shaft

Stopper body

Installation direction

Slit

Spring pin

AB

AK204273 AC

CLUTCH HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-36

CLUTCH HOUSING

DISASSEMBLY AND REASSEMBLY

M1222003700206

NOTE: 

* Refer to the bushing installation procedures only 

when replacing the clutch housing.

DISASSEMBLY SERVICE POINTS
<<A>> OUTER RACE REMOVAL

Using special tool Claw (MD999566), remove the 
outer race from the clutch housing.

AK204400

4

5

1

2

3

7

9.8 ± 2.0 N·m

AD

6

*

Disassembly steps

1.

Clutch release bearing retainer

>>E<<

2.

Oil seal

>>D<<

3

Oil seal

<<A>>

>>C<<

4.

Outer race

<<B>>

>>B<<

5.

Outer race

>>A<<

6.

Bushing

7.

Clutch housing

AK305158AB

MD999566

CLUTCH HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-37

<<B>> OUTER RACE REMOVAL

1. Set special tools as indicated in the figure.

• Valve spring compressor (MD998772)

• Bearing outer race remover (MD998346)

2. Turn the nut on special tool Bearing outer race 

remover (MD998346) to pull up on the tool and 
take out the outer race.

REASSEMBLY SERVICE POINTS

>>A<< BUSHING INSTALLATION

1. Press fit the bushing so the seam is away from 

the air vent.

2. Be sure the bushing is fully seated as shown. It 

must be 1 mm below the housing surface.

>>B<< OUTER RACE INSTALLATION

1. Check the installation direction of the outer race.

Install the outer race so the side with the model 
number stamping can be seen.

2. Using special tools, press fit the outer race into 

the clutch housing.

• Handle (MB990938)

• Installer adapter (MB990934)

>>C<< OUTER RACE INSTALLATION

1. Check the installation direction of the outer race.

2. Using special tools, press fit the outer race into 

the clutch housing.

• Handle (MB990938)

• Installer adapter (MB990935)

AK305159AB

MD998346

MD998772

AK305160AB

Seam of bushing

Air vent

AK204291

1 mm

AC

AK204279

Model number
stamped side

AB

AK305162AB

MB990938

MB990934

AK305163AB

MB990935

MB990938