Mitsubishi Grandis. Manual - part 856

 

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Mitsubishi Grandis. Manual - part 856

 

 

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-91

STEP 4. Hydraulic pressure test

Measure the hydraulic pressure of the underdrive 
clutch when the selector lever is at the L range.

OK: Refer to 

P.23A-133

.

Q: Is the check result normal?

YES : 

Go to Step 7.

NO : 

Go to Step 5.

STEP 5. Engine-A/T-ECU replacement
(1) Replace the engine-A/T-ECU.
(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 6.

NO : 

The inspection is complete.

STEP 6. Valve body disassembly, cleaning, check 
and assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valves, springs and valve body for 
damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 7.

NO : 

The inspection is complete.

STEP 7. Oil pump check
(1) If the damage is in the oil pump assembly, 

replace the oil pump assembly.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Is the check result normal?

YES : 

Go to Step 8.

NO : 

The inspection is complete.

STEP 8. Underdrive clutch check
(1) Check the facing for seizure and the piston seal 

ring for damage and interference with the 
retainer.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace the underdrive clutch.

INSPECTION PROCEDURE 4: Does not move backward

COMMENTS ON TROUBLE SYMPTOM

If the vehicle does not move backward when the 
selector lever is shifted to R range while the engine is 
idling, the cause is probably abnormal pressure of 
the reverse clutch and low-reverse brake or a 
malfunction of the reverse clutch, low-reverse brake, 
or valve body.

POSSIBLE CAUSES

• Abnormal reverse clutch pressure

• Abnormal low-reverse brake pressure

• Malfunction of low-reverse solenoid valve

• Malfunction of the reverse clutch

• Malfunction of low-reverse brake

• Malfunction of valve body

• Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-III actuator test

Item 01: Low-reverse solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the low-reverse solenoid valve.

STEP 2. Hydraulic pressure test

Measure the hydraulic pressure for reverse clutch 
and low-reverse brake when the selector lever is at 
the R range (Refer to 

P.23A-133

).

OK: Refer to 

P.23A-133

.

Q: Is the check result normal?

YES : 

Go to Step 5.

NO : 

Go to Step 3.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-92

STEP 3. Engine-A/T-ECU replacement
(1) Replace the engine-A/T-ECU.
(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 4.

NO : 

The inspection is complete.

STEP 4. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valves, springs and valve body for 
damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 5.

NO : 

The inspection is complete.

STEP 5. Reverse clutch and low-reverse brake 
check

Check the facing for seizure and the piston seal ring 
for damage and interference with the retainer.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace the reverse clutch and 
low-reverse brake.

INSPECTION PROCEDURE 5: Does not move (forward or backward)

COMMENTS ON TROUBLE SYMPTOM

If the vehicle does not move forward or backward 
when the selector lever is shifted to any position 
while the engine is idling, the cause is probably an 
abnormal line pressure, a malfunction of the power 
train components, oil pump or valve body.

POSSIBLE CAUSES

• Abnormal line pressure

• Malfunction of valve body

• Malfunction of torque converter

• Malfunction of oil pump

• Malfunction of each element

• Malfunction of power train components

DIAGNOSIS

STEP 1. Hydraulic pressure test

Measure the hydraulic pressure of each element 
when the selector lever is in 1st, 2nd gear or reverse.

OK: Refer to 

P.23A-133

.

Q: Is the check result normal?

YES : 

Go to Step 4.

NO : 

Go to Step 2.

STEP 2. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valves, springs and valve body for 
damage.
Replace the valve body assembly if the damages 

are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 3.

NO : 

The inspection is complete.

STEP 3. Torque converter check

Check for damaged drive plate, incorrect installation 
in the input shaft (inserted at an angle) or damaged 
splines.

Q: Is the check result normal?

YES : 

Check the oil pump for incorrect installation, 

damage and etc., and replace the oil pump 
assembly if necessary (The oil pump cannot 
be disassembled). 

NO : 

If repair is possible, repair the damaged 
part. If repair is not possible because the 
splines on the drive plate or torque 
converter are damaged, replace it.

STEP 4. Power train components check

Disassemble the transmission and check the input 
shaft, planetary carrier, output shaft differential and 
each element, etc.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace each power train 
components.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-93

INSPECTION PROCEDURE 6: Engine stalls during shifting

COMMENTS ON TROUBLE SYMPTOM

If the engine stalls when the selector lever is shifted 
from N to D or R range while the engine is idling, the 
cause is probably a malfunction of the engine 
system, damper clutch solenoid valve, valve body or 
torque converter (damper clutch).

POSSIBLE CAUSES

• Malfunction of engine system

• Malfunction of damper clutch solenoid valve

• Malfunction of valve body

• Malfunction of torque converter (damper clutch)

• Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-III actuator test
Item 06: Damper clutch solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the damper clutch solenoid valve.

STEP 2. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valves, spring and valve body for 
damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 3.

NO : 

The inspection is complete.

STEP 3. Torque converter check
Check for damaged drive plate, incorrect installation 
in the input shaft (inserted at an angle), damaged 
splines or damper clutch sealing.

Q: Is the check result normal?

YES : 

Go to Step 4.

NO : 

If repair is possible, repair the damaged 
part. If repair is not possible because the 
splines on the drive plate or torque 
converter are damaged, replace it.

STEP 4. Engine system check

Q: Is the check result normal?

YES : 

Replace the engine-A/T-ECU.

NO : 

Repair the engine system.

INSPECTION PROCEDURE 7: Shift shock when shifting from N to D and long delay

COMMENTS ON TROUBLE SYMPTOM

If abnormal shock or delay of two seconds or more 
occurs when the selector lever is shifted from N to D 
range while the engine is idling, the cause is 
probably abnormal underdrive clutch pressure or a 
malfunction of the underdrive clutch, valve body or 
throttle position sensor.

POSSIBLE CAUSES

• Malfunction of underdrive solenoid valve

• Malfunction of input shaft speed sensor

• Abnormal underdrive clutch pressure

• Malfunction of throttle position sensor

• Malfunction of the underdrive clutch

• Malfunction of valve body

• Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-III actuator test
Item 02: Underdrive solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the underdrive solenoid valve.

STEP 2. MUT-III data list
Item 0001: Input shaft speed sensor (Refer to data 
list reference table 

P.23A-117

).

Q: Is the check result normal?

YES : 

Go to Step 3.

NO : 

Refer to diagnosis code 22: Input shaft 
speed sensor system 

P.23A-27

.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-94

STEP 3. MUT-III data list
Item 32: Underdrive solenoid valve duty ratio.

Q: Is the check result normal?

YES : 

Go to Step 4.

NO : 

Replace the engine-A/T-ECU.

STEP 4. Check when shift shock occurs.

Q: Does the shift shock occur when the vehicle starts 

moving?
YES : 

Go to Step 6.

NO : 

Go to Step 5.

STEP 5. Hydraulic pressure test

Measure the hydraulic pressure for underdrive clutch 
when the selector lever is shifted from N to D range 
(Refer to 

P.23A-133

).

OK: Refer to 

P.23A-133

.

Q: Is the check result normal?

YES : 

Go to Step 9.

NO : 

Go to Step 8.

STEP 6. Check when shift shock occurs.

Q: Does the shift shock always occur?

YES : 

Go to Step 8.

NO : 

Go to Step 7.

STEP 7. MUT-III data list

Item 11: Throttle position sensor (Refer to data list 
reference table 

P.23A-117

).

Q: Is the check result normal?

YES : 

Go to Step 8.

NO : 

Check the throttle position sensor system 
(Refer to GROUP 13, Troubleshooting 

P.13A-20

).

STEP 8. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valves, springs and valve body for 
damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 9.

NO : 

The inspection is complete.

STEP 9. Underdrive clutch check

Check the facing for seizure and the piston seal ring 
for damage and interference with the retainer.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace the underdrive clutch.

INSPECTION PROCEDURE 8: Shift shock when shifting from N to R and long delay

COMMENTS ON TROUBLE SYMPTOM

If abnormal shock or delay of two seconds or more 
occurs when the selector lever is shifted from N to R 
range while the engine is idling, the cause is 
probably abnormal pressure in reverse clutch and 
low-reverse clutch or a malfunction of the reverse 
clutch, low-reverse brake, valve body or throttle 
position sensor.

POSSIBLE CAUSES

• Malfunction of low-reverse solenoid valve

• Malfunction of input shaft speed sensor

• Malfunction of the inhibitor switch

• Abnormal reverse clutch pressure

• Abnormal low-reverse brake pressure

• Malfunction of throttle position sensor

• Malfunction of the reverse clutch

• Malfunction of low-reverse brake

• Malfunction of valve body

• Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-III actuator test

Item 01: Low-reverse solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the low-reverse solenoid valve.

STEP 2. MUT-III data list

Item 0001: Input shaft speed sensor (Refer to data 
list reference table 

P.23A-117

).

Q: Is the check result normal?

 

 

 

 

 

 

 

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