Mitsubishi Grandis. Manual - part 653

 

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Mitsubishi Grandis. Manual - part 653

 

 

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-7

TORQUE SPECIFICATIONS

M1113023400785

Item

Specification

Alternator and ignition system
Auto-tensioner bracket bolt M10

44 

± 10 N⋅m

Auto-tensioner bracket bolt M8

22 

± 4 N⋅m 

Camshaft position sensing cylinder bolt

22 

± 4 N⋅m

Camshaft position sensor bolt

10 

± 2 N⋅m 

Camshaft position sensor support bolts

14 

± 1 N⋅m 

Connector bracket bolts

10 

± 1 N⋅m 

Crankshaft pulley bolts

25 

± 4 N⋅m

Alternator bolt

49 

± 9 N⋅m 

Alternator pivot nut

44 

± 10 N⋅m

Idler pulley bolt

79 

± 5 N⋅m 

Ignition coil bolts

10 

± 2 N⋅m 

Oil level gauge guide bolts

13 

± 1 N⋅m 

Spark plugs

25 

± 5 N⋅m

Water pump pulley bolts

8.8 

± 1.0 N⋅m 

Exhaust manifold
Oxygen sensors

44 

± 5 N⋅m

Engine hanger bolt

24 

± 3 N⋅m

Exhaust manifold cover bolts

14 

± 1 N⋅m

Exhaust manifold bracket B bolt

44 

± 5 N⋅m

Exhaust manifold nuts

49 

± 5 N⋅m

Exhaust manifold bracket A bolts

36 

± 5 N⋅m

Timing belt
Auto-tensioner bolts

23 

± 2 N⋅m 

Camshaft sprocket bolt

89 

± 9 N⋅m 

Counterbalance shaft sprocket bolt

45 

± 3 N⋅m

Crankshaft bolt

167 N

⋅m

Crankshaft angle sensor bolts

8.5 

± 0.5 N⋅m 

Engine support bracket bolts

49 

± 5 N⋅m

Alternator bracket bolts

49 

± 9 N⋅m

Idler pulley bolt

35 

± 6 N⋅m 

Oil pump sprocket nut

54 

± 4 N⋅m 

Tensioner "B" bolt

19 

± 3 N⋅m 

Tensioner arm bolt

21 

± 4 N⋅m

Tensioner pulley bolt

48 

± 5 N⋅m

Timing belt cover bolts M6 (Bolt, washer assembly)

9.0 

± 1.0 N⋅m 

Timing belt cover bolts M6 (Flange bolt and nut)

11 

± 1 N⋅m

Timing belt cover bolts M8

14 

± 1 N⋅m 

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-8

Fuel and emission parts
EGR valve bolts

24 

± 3 N⋅m 

Fuel pressure regulator bolts

9.0 

± 1.0 N⋅m

Injectors and delivery pipe bolts

11 

± 1 N⋅m

Solenoid valve bracket bolts

11 

± 1 N⋅m

Solenoid valve nut

9.0 

± 1.0 N⋅m

Throttle body bolts

14 

± 3 N⋅m

Vacuum pipe and hose bolts

11 

± 1 N⋅m

Inlet manifold and water pump
Engine coolant temperature sensor

30 

± 9 N⋅m

Engine hanger bolt

24 

± 3 N⋅m

Harness bracket bolts

11 

± 1 N⋅m

Inlet manifold bolts

24 

± 3 N⋅m

Inlet manifold nuts

20 

± 2 N⋅m

Inlet manifold stay bolts

31 

± 3 N⋅m

Detonation sensor

23 

± 2 N⋅m

Oil pressure switch

19 

± 3 N⋅m

Thermostat housing bolts

24 

± 4 N⋅m

Water inlet fitting bolts

13 

± 2 N⋅m

Water inlet pipe bolt

13 

± 2 N⋅m

Water outlet fitting bolts

13 

± 2 N⋅m

Water pump bolts

14 

± 1 N⋅m

Rocker arms and camshaft
Accumulator body bolt

44 

± 5 N⋅m

Oil control valve bolt

11 

± 1 N⋅m

Nut

9.0 

± 1.0 N⋅m

Rocker arms and rocker arm shaft bolts <exhaust side>

13 

± 1 N⋅m

Rocker arms and rocker arm shaft bolts <intake side>

31 

± 3 N⋅m

Rocker cover bolts

3.5 

± 0.5 N⋅m

Taper plug

47 

± 7 N⋅m

Cylinder head and valves
Cylinder head bolts 

78 

± 2 N⋅m → 0 N⋅m → 20 ± 2 N⋅m 

→ +90° → +90°

Oil pan and oil pump
Baffle plate bolts

9.0 

± 2.0 N⋅m

Drain plug

39 

± 5 N⋅m

Flange bolt

36 

± 3 N⋅m

Front case bolts

23 

± 3 N⋅m

Oil filter bracket bolts

19 

± 3 N⋅m

Oil filter (except part number MD356000)

17 

± 3 N⋅m

Item

Specification

SEALANTS

ENGINE OVERHAUL

11B-9

SEALANTS

M1113000500565

NOTE: *: Part to be sealed with a form-in-place gasket (FIPG)

FORM-IN-PLACE GASKET (FIPG)

This engine has several areas where the 
form-in-place gasket (FIPG) is used for sealing. To 
ensure that the FIPG fully serves its purpose, it is 
necessary to observe some precautions when 

applying it.

Oil filter (part number MD356000)

14 

± 2 N⋅m

Oil level sensor bolts

9.0 

± 1.0 N⋅m

Oil pan bolts

9.0 

± 3.0 N⋅m

Oil pump cover bolts

17 

± 1 N⋅m

Oil pump cover screws

10 

± 2 N⋅m

Oil screen bolts

19 

± 3 N⋅m

Plug

23 

± 3 N⋅m

Relief plug

44 

± 5 N⋅m

Transmission stay bolts

22 

± 4 N⋅m

Piston and connecting rod
Connecting rod cap nuts

20 

± 2 N⋅m → +90° to 94°

Crankshaft and cylinder block
Bearing cap bolts

25 

± 2 N⋅m → +90°

Bell housing cover bolts

9.0 

± 1.0 N⋅m

Drive plate bolts (A/T)

132 

± 5 N⋅m

Flywheel bolt s(M/T)

132 

± 5 N⋅m

Oil seal case bolts

11 

± 1 N⋅m

Rear plate bolts

11 

± 1 N⋅m

Item

Specification

Items

Specified sealants

Engine support bracket bolts

Mitsubishi Genuine Part No.MD970389 
or equivalent

Engine coolant temperature sensor

LOCTITE 262 or equivalent

Water outlet fitting*

Mitsubishi Genuine Part No. MD970389 
or equivalent

Thermostat housing*
Thermostat housing seal bolt

3M

 AAD Part No. 8672 or equivalent

Camshaft position sensor support*

Mitsubishi Genuine Part No. MD970389 
or equivalent

Oil pressure switch

Three bond 1141E , 1215 or 1212D  or 
equivalent

Oil pan*

Mitsubishi Genuine Part No. MD970389 
or equivalent

Rear oil seal case*

SPECIAL TOOLS

ENGINE OVERHAUL

11B-10

Bead size, continuity and location are of paramount 
importance. Too thin a bead could cause leaks. Too 
thick a bead, on the other hand, could be squeezed 
out of location, causing blocking or narrowing of fluid 
passages. To prevent leaks or blocking of passages, 
therefore, it is absolutely necessary to apply the 
FIPG evenly without a break, while observing the 
correct bead size. 
FIPG hardens as it reacts with the moisture in the 
atmospheric air, and it is usually used for sealing 
metallic flange areas.

REMOVAL OF FIPG SEALED PARTS

Parts sealed with a FIPG can be easily removed 
without need for the use of a special method. In 
some cases, however, the FIPG in joints may have to 
be broken by tapping parts with a mallet or similar 
tool. You can also tap a flat, thin gasket scraper into 
the joint to break the FIPG, taking extreme care not 
to damage the mating surfaces.The oil pan remover 
(MD998727) is available as a special tool for 
removing the oil pan. The tool, however, must not be 

CLEANING FIPG APPLICATION 
SURFACE

Thoroughly remove all substances deposited on the 
FIPG application surface, using a gasket scraper or 
wire brush. Make sure that the FIPG application 
surface is flat and smooth. Also make sure that the 
surface is free from oils, greases and foreign 
substances. Do not fail to remove old FIPG that may 
remain in the fastener fitting holes. 

APPLICATION OF FIPG

Applied FIPG bead should be of the specified size 
and free of any break. FIPG can be wiped away 
unless it has completely hardened. Install the mating 
parts in position while the FIPG is still wet (in less 
than 15 minutes after application). Do not allow FIPG 
to spread beyond the sealing areas during 
installation. Avoid operating the engine or letting oils 
or water come in contact with the sealed area before 
a time sufficient for FIPG to harden (approximately 
one hour) has passed. FIPG application method may 
vary from location to location. Follow the instruction 
for each particular case described later in this 
manual.

SPECIAL TOOLS

M1113000600658

Tool

Number

Name

Use

MD998781

Flywheel stopper

Supporting flywheel and drive 
plate

MB991398

Spark plug wrench

Removal and installation of 
spark plug

MD998770 

Oxygen sensor wrench

Removal and installation of 
oxygen sensor

D998781  

 

 

 

 

 

 

 

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