Mitsubishi L200. Manual - part 535

DOOR

BODY

42-200

REMOVAL AND INSTALLATION <DOUBLE CAB>

M1423003101806

AC509867

1

5

4

6

7

2

AE

<Rear door>

AC502962

AC502964

:Sectional view 
of clip positions

:Sectional view
 of clip positions

:Sectional view
 of clip positions

AC502963

1 N·m MAX

3

Sealant: 3M ATD Part No. 8625 or equivalent

1

9.0 ± 2.0 N·m

Door window glass runchannel 
removal steps 

•

Pull handle bracket (Refer to 
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

2.

Door beltline weatherstrip inner

3.

Door beltline moulding

4.

Door window glass runchannel
Door beltline weatherstrip inner 
removal steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim .)

2.

Door beltline weatherstrip inner
Door beltline moulding removal 
steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim .)

3.

Door beltline moulding

Rear lower sash removal steps 

•

Pull handle bracket (Refer to 
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

>>

A

<<

5.

Rear lower sash
Door opening weatherstrip inner 
removal steps 

•

Cowl side trim and centre pillar 
upper trim (Refer to GROUP 52A, 
Interior Trim .)

6.

Door opening weatherstrip inner
Door opening weatherstrip outer 
removal  

<<

B

>>

7.

Door opening weatherstrip outer

AC509867

1

5

4

6

7

2

AD

<Rear door>

AC502962

AC502964

:Sectional view 
of clip positions

:Sectional view
 of clip positions

:Sectional view
 of clip positions

AC502963

1 N·m MAX

3

Sealant: 3M ATD Part No. 8625 or equivalent

1

Door window glass runchannel 
and centre sash removal steps 

•

Pull handle bracket (Refer to 
GROUP 52A, Door Trim .)

>>

B

<<

1.

Waterproof film

2.

Door beltline weatherstrip inner

3.

Door beltline moulding

•

Door window regulator assembly 
(Refer to 

P.42-183

.)

4.

Door window glass runchannel

<<

A

>>

5.

Centre sash
Door beltline weatherstrip inner 
removal steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim .)

2.

Door beltline weatherstrip inner

Door beltline moulding removal 
steps 

•

Door trim assembly (Refer to 
GROUP 52A, Door Trim .)

3.

Door beltline moulding
Door opening weatherstrip inner 
removal steps 

•

Rear scuff plate, centre pillar upper 
trim and rear pillar upper trim (Refer 
to GROUP 52A, Interior Trim .)

6.

Door opening weatherstrip inner
Door opening weatherstrip outer 
removal  

<<

B

>>

7.

Door opening weatherstrip outer

DOOR

BODY

42-201

KEYLESS ENTRY SYSTEM

BODY

42-202

REMOVAL SERVICE POINTS

<<A>> CENTRE SASH REMOVAL

AC000602

Door opening

weatherstrip 

outer

Centre sash

AD

1. Remove the door opening weatherstrip outer from 

the centre sash only.

2. Remove the centre sash mounting screws, and 

then remove the centre sash from the door panel.

<<B>> DOOR OPENING WEATHERSTRIP OUTER 
REMOVAL

ACX00555 AC

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated 
tool

Make a fabricated tool as shown in the illustration to 
remove the door opening weatherstrip outer.

INSTALLATION SERVICE POINTS

>>A<< REAR LOWER SASH INSTALLATION
Engage the rear lower sash with the window sash 
(door) securely.

>>B<< WATERPROOF FILM INSTALLATION

AC509868

Waterproof film

AB

Inner panel water drain hole

<Front door>

<Rear door>

Inner panel water drain hole

Waterproof film

CAUTION

When sticking the waterproof film, ensure that 
the sealant is applied under the inner panel water 
drain hole.
Apply the specified sealant to the waterproof film as 
shown and stick the film.

Specified sealant: 3M ATD Part No.8625 or 
equivalent

KEYLESS ENTRY SYSTEM

SERVICE SPECIFICATIONS

M1428000300201

Item

Standard value

Voltage of transmitter battery V

2.5 

− 3.2

KEYLESS ENTRY SYSTEM

BODY

42-203

SPECIAL TOOL

M1428000600859

Tool

Number

Name

Use

MB991910

MB991826

MB991955

MB991911

MB991824

MB991827

MB991825

a

b

c

d

e

f

DO NOT USE

MB991955

a. MB991824
b. MB991827
c. MB991910
d. MB991911
e. MB991825
f. MB991826

M.U.T.-III sub-
assembly

a. Vehicle 

Communication 
Interface (V.C.I.)

b. M.U.T.-III USB 

cable

c. M.U.T.-III main 

harness A 
(Vehicles with CAN 
communication 
system)

d. M.U.T.-III main 

harness B 
(Vehicles without 
CAN 
communication 
system)

e. M.U.T.-III measure 

adapter

f. M.U.T.-III trigger 

harness

For vehicles with CAN 
communication, use M.U.T.-III 
main harness A to send 
simulated vehicle speed. If you 
connect M.U.T.-III main harness 
B instead, the CAN 
communication does not 
function correctly.
Communication line check 
(service data and diagnosis 
codes)

TROUBLESHOOTING

DIAGNOSIS TROUBLESHOOTING FLOW

M1428001500093

Refer to GROUP 00, Contents of Troubleshooting .

CAUTION