Mitsubishi L200. Manual - part 528

DOOR

BODY

42-172

POWER WINDOW SAFETY MECHANISM 
CHECK

M1429013700149

AC103294

1. Place an approximately 10 mm thick wood board 

as shown. Then, close the door window glass by 
one-shot up action of the power window switch.

2. Check that the window glass lowers by about 150 

mm when it clamps the board. This is called anti-
trap function (safety mechanism). If this does not 
happen, carry out troubleshooting (Refer to 

P.42-

65

).

NOTE: If the anti-trap function (safety mecha-
nism) is activated consecutively 3 times or more, 
carry out the learning procedures of the power 
window fully closed position (Refer to 

P.42-172

.)

POWER WINDOW INITIALIZED 
ADJUSTMENT

M1429004600047

HOW TO MAKE THE POWER WINDOW 
SWITCH LEARN THE FULLY CLOSED 
POSITION OF THE POWER WINDOW

HOW TO MAKE THE POWER WINDOW SWITCH 
LEARN THE FULLY CLOSED POSITION WHEN 
THE POWER WINDOW SWITCH IS REMOVED, 
OR THE POWER WINDOW REGULATOR ASSEM-
BLY IS REMOVED OR REPLACED
1. If the anti-trap function (safety mechanism) is 

activated consecutively 3 times or more, the fully 
closed position that the power window switch has 
learned will be erased (initialised).

2. Operate the power window switch and fully open 

the door window glass.

CAUTION

The anti-trap function does not work until the 
power window switch completes learning the 
fully closed position (It is because the anti-trap 
function is reset).
3. Operate the power window switch and fully close 

the door window glass. The power window 
activates for 0.7 seconds and stops automatically 
when the power window switch is pressed once. 
Repeat this operation until the door window glass 
fully closes and release the switch once. Then, 
hold the power window switch to the fully closed 
side again for one second so that the power 
window switch completes learning the fully closed 
position.
NOTE: If the power window switch is operated to 
open the door window glass while the switch is 
learning, learning will be cancelled. If this hap-
pens, return to step 2.

HOW TO MAKE THE POWER WINDOW SWITCH 
LEARN THE FULLY CLOSED POSITION WHEN 
THE POWER WINDOW SWITCH IS REPLACED 
WITH A NEW ONE

CAUTION

The anti-trap function does not work until the 
power window switch completes learning the 
fully closed position (It is because the anti-trap 
function is reset).
Operate the power window switch to fully close the 
door window glass by one-shot up action so that the 
power window switch will complete learning (no ini-
tialisation is required).

CENTRAL DOOR LOCKING SYSTEM 
INSPECTION

M1427001100467

Check the system as described below: If the system 
does not work, carry out troubleshooting. Refer to 

P.42-64

.

• Check that the central door locking system works 

by operating the driver's door key cylinder and 
the inside lock knob.

NOTE: When the inside lock knob is operated with 

the driver's door opened, the driver's door is not 
locked.

• Check whether the driver's door is opened when 

the driver's door inside handle is pulled with all 
the doors locked. Also check whether all the 
doors are unlocked simultaneously.

DOOR

BODY

42-173

CHECK OF KEY LOCK PREVENTION 
FUNCTION

M1427003300229

Check that the driver's door is not locked when the 
driver's door inside lock knob is operated with the 
driver's door opened. If it is locked, replace the door 
latch assembly. Refer to 

P.42-187

 <Single cab>, 

P.42-189

 <Club cab>, 

P.42-191

 <Double cab>.

SHIFT "P" INTERLINK DOOR UNLOCK 
FUNCTION CHECK

M1427003400129

When the selector lever is moved to the P (parking) 
position with the ignition switch on, all the doors will 
be unlocked.
Carry out troubleshooting if the doors are not 
unlocked. Refer to 

P.42-64

.

NOTE: The adjustment function allows you to 
change the selector "P" position-linked door unlock-
ing's setting from "Inhibit (initial setting)" or "Opera-
tion". Prior to the check, confirm which setting is 
activated.

DOOR OUTSIDE HANDLE PLAY CHECK

M1423001600697

AC509559

Section A – A

A

A

B

AB

1. Check that the door outside handle play is within 

the standard value range.

Standard value (B): 

Front door: 0.1 

− 5.9 mm (target value: 2.5 

mm)
Rear door: 0.0 

− 4.8 mm (target value: 2.1 

mm)

2. Check the door outside handle and door latch 

assembly, and replace them if they are out of the 
standard value.

DOOR INSIDE HANDLE PLAY 
ADJUSTMENT

M1423001500786

DOOR INSIDE HANDLE KNOB PLAY 
CHECK

AC509560

Section A – A

A

A

B

AB

1. Check that the door inside handle play is within 

the standard value range.

Standard value (B): 5.2 

− 19.6 mm (target 

value: 10.9 mm)

2. If it is outside the standard value range, check the 

door inside handle and door latch assembly and 
replace them if necessary.

DOOR INSIDE HANDLE LOCK KNOB 
STROKE CHECK

1. Remove the door trim assembly. Refer to GROUP 

52A, Door Trim  <Single cab and Club cab>,  
<Double cab>.

AC509561

Section A – A

A

A

B

AB

DOOR

BODY

42-174

2. Check that the stroke of the door inside handle 

lock knob is within the standard value range.

Standard value (B): 
Front door: 14.5 

− 16 mm (target value: 15 

mm)
Rear door: 14.5 

− 15.5 mm

AC509562 AB

Clip

Door inside handle

Outer cable end

Inside lock 

cable

3. If it is outside the standard value range, adjust the 

stroke of the inside handle lock knob by using the 
outer cable end, which connects the inside handle 
lock knob to the inside lock cable.

DOOR

BODY

42-175

DOOR ASSEMBLY

REMOVAL AND INSTALLATION <SINGLE CAB>

M1423002200573

Post-installation Operation
• Door Fit Adjustment (Refer to 

P.42-168

).

AC509563

5, 6

1

2

3

4

5

6

7

8

9

AC

22 ± 4 N·m

22 ± 4 N·m

25 ± 7 N·m

25 ± 7 N·m

1.5 ± 0.5 N·m

11 ± 2 N·m

27 ± 5 N·m

27 ± 5 N·m

1

31 ± 4 N·m
<Up to 2010 year 
August>

24 ± 4 N·m
<From to 2010 
year July>

Damper removal 

1. Damper

Door assembly removal steps 

•

Front Scuff Plate and Cowl Side Trim 
(Refer to GROUP 52A, Interior Trim .)

2. Wiring harness connector connection
3. Door check connecting bolt
4. Door assembly
5. Door upper hinge
6. Door lower hinge

Striker removal steps 

>>

A

<< 7. Striker

8. Striker shim

Door switch removal 

9. Door switch

INSTALLATION SERVICE POINT

>>A<< STRIKER INSTALLATION

AC006126AB

Striker centre

Striker

Latch centre

Latch

+1.5 mm

-1.5 mm

Align the centre of the striker and latch within 

±1.5 

mm, and install.