Mitsubishi L200. Manual - part 483

 

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Mitsubishi L200. Manual - part 483

 

 

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-35

2. Use the tool to install the tie rod.

Tightening torque: 88 

± 10 Nm

>>M<< TAB WASHER INSTALLATION

CAUTION

• Do not tighten the vise strongly in order not 

to damage the tie rod.

AC700959 AC

Rack bar

Tie rod

Do not make an impact to the rack bar.

1. Fix the tie rod ball joint part with a vise.
2. Use a hammer to caulk the right and left tab 

washer at two places.

>>N<< BELLOWS BAND INSTALLATION

CAUTION

• Hold the rack housing, and use special tool 

bellows band crimping tool (MB992209) to 
crimp the bellows band securely.

AC701769

MB992209

AB

Crimp the bellows band until special tool 
(MB992209) touches the stopper.

1. Use special tool (MB992209) to crimp the bellows 

band.

ACX01166 AB

A

2. Check that crimped width (A) is within the 

standard value.

Standard value (A): 2.4 

 2.8 mm

>>O<< TIE ROD END/LOCK NUT INSTALLATION

AC510236AD

Lock nut

Edge of bellows
assembly groove

A

Screw in the tie rod end to achieve the right and left 
length as illustrated. Lock with the lock nut.

Reference value (A):

• 165.6mm <2WD (except High rider)>

• 53.1mm <2WD (High rider), 4WD>

NOTE: The lock nuts must be tightened securely 
only after the steering gear is installed to the vehicle 
and toe-in is adjusted.

>>P<< GEAR MOUNTING RUBBER 
INSTALLATION

AC100275 AI

A

Install the gear mounting rubber to the rack housing 
so that the distance is as shown in the illustration.

Reference value (A):

• 326mm <2WD (except High rider)>

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-36

• 337mm <2WD (High rider), 4WD>

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

M1372005201666

Pre-removal Operation
• Power Steering Fluid Draining (Refer to 

P.37-11

).

• Front Under Cover (RH) and Side Under Cover (RH) 

Removal (Refer to GROUP 51 

− Under Cover ).

• Alternator and Others Belt Removal (Refer to GROUP 

11A 

− Crankshaft Pulley ). 

Post-installation Operation
• Alternator and Others Belt Installation (Refer to GROUP 

11A 

− Crankshaft Pulley ). 

• Front Under Cover (RH) and Side Under Cover (RH) 

Installation (Refer to GROUP 51 

− Under Cover ).

• Drive Belt Tension Check (Refer to GROUP 11A − On-

vehicle Service 

− Alternator and Power Steering Oil Pump 

Drive Belt Tension Check ).

• Power Steering Fluid Supplying and Bleeding (Refer to 

P.37-11

).

AC711265 AF

57 ± 7 N·m

1

4

3

2

5

6

23 ± 3 N·m

4

23 ± 3 N·m

N

N

23 ± 2 N·m

24 ± 4 N·m

24 ± 4 N·m

42 ± 8 N·m

20 ± 4 N·m

7

8

9

Removal steps 

1.

Pressure switch connector 
connection

>>

B

<<

2.

Suction hose connection

3.

Eye bolt

4.

Gasket

>>

A

<<

5.

Pressure hose assembly 
connection

6.

Oil pump assembly

7.

Power steering pump bracket 
A

8.

Auto tensioner

9.

Power steering pump bracket 
B

INSTALLATION SERVICE POINTS

>>A<< PRESSURE HOSE ASSEMBLY CONNEC-
TION INSTALLATION

AC511285AF

Pressure
hose
stopper

Pressure hose 
assembly

Power steering
Oil pump stopper

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-37

Place the pressure hose stopper to touch the 
power steering oil pump stopper, and install the 
pressure hose assembly.

>>B<< SUCTION HOSE CONNECTION 
INSTALLATION

AC501534

AC

Suction hose

Marking

Marking

Install the suction hose so that the marking is 
positioned upward.

INSPECTION

M1372005300314

• Check the drive belt for cracks.

• Check the pulley for uneven rotation.

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-38

DISASSEMBLY AND REASSEMBLY

M1372005400559

CAUTION

Never disassemble the terminal assembly. It cannot be reassembled.

AC502153

AC502154

AC502155

AC502156

AE

18 ± 2 N·m

79 ± 9 N·m

24 ± 2 N·m

3

1

2

9

4

7

5

6

8

10

11

12

14

13

N

N

N

N

N

9.9 ± 2.1 N·m

4

3

Oil pump pulley and shaft kit

Oil pump seal kit

Oil pump cartridge kit

3

2

10

11

13

18

3

7

5

6

: ATF DEXRON III or DEXRON II

N

15

16

17

18

19

20

21

21

22

N

Disassembly steps 

1.

Pump cover

2.

O-ring

3.

Snap ring

4.

Pulley and shaft

5.

Vanes

>>

C

<< 6.

Cam ring

7.

Rotor

8.

Pin

9.

Side plate

10.

O-ring

>>

B

<< 11.

Oil seal

12.

Terminal assembly

13.

O-ring

14.

Spring

15.

Plunger

16.

Piston rod assembly

17.

Flow joint kit

>>

A

<< 18.

O-ring

19.

Flow control spring

20.

Suction joint kit

21.

O-ring

22.

Oil pump case

Disassembly steps (Continued)

 

 

 

 

 

 

 

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