Mitsubishi L200. Manual - part 481

 

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Mitsubishi L200. Manual - part 481

 

 

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-27

<<

H

>>

26. Rack stopper

<<

H

>>

>>

D

<<

27. Rack bushing assembly

<<

H

>>

>>

D

<<

28. O-ring

<<

H

>>

>>

D

<<

29. Oil seal

<<

H

>>

>>

C

<<

30. Rack assembly

<<

E

>>

31. Seal ring
32. O-ring

<<

I

>>

>>

B

<<

33. Lower bearing

<<

J

>>

>>

B

<<

34. Needle bearing

<<

K

>>

>>

A

<<

35. Oil seal
36. Gear housing

AC508373

AC809363

Flare nut

15 ± 3 N·m

3

AC508374

Steering gear seal kit

6

5

7

9

8

10

11

12

13

14

15

16

17

34

36

37

1

2

35

4

3

25

24

23

22

21

20

19

22 ± 4 N·m

59 ± 10 N·m

25 ± 4 N·m

88 ± 10 N·m

93 ± 15 N·m

59 ± 10 N·m

AC

26

27

29

30

28

33

32

31

11

8

24

22

20

4

17

4

36

33

32

29

30

11

8

<2WD (High rider), 4WD-LHD>

4

4

18

Disassembly steps 

AC502151

6

5

7

9

8

11

10

12

13

14

15

16

17

34

36

37

1

4

2

35

4

3

25

24

23

22

21

20

19

22 ± 4 N·m

59 ± 10 N·m

25 ± 4 N·m

88 ± 10 N·m

93 ± 15 N·m

59 ± 10 N·m

AN

26

27

29

30

28

33

32

31

Steering gear seal kit

Flare nut

15 ± 3 N·m

3

10

8

24

22

20

4

17

4

36

33

32

28

30

10

8

4

AC502152

4

<2WD (High rider), 4WD-RHD>

Disassembly steps 

>>

P

<<

1.

Gear mounting rubber

2.

Gear housing mounting 
bushing

3.

Feed pipe

4.

O-ring

>>

O

<<

5.

Lock nut

>>

O

<<

6.

Tie rod end

7.

Clip

>>

N

<<

8.

Bellows band

9.

Bellows

<<

A

>>

>>

M

<<

10. Tab washer

<<

B

>>

>>

L

<<

11.

Tie rod

>>

K

<<

Total pinion torque 
adjustment

>>

J

<<

12. Lock nut

<<

C

>>

>>

J

<<

13. Rack support cover
14. Support spring
15. Rack support

>>

I

<<

16. End plug
17. Lock nut

18. Dust cover (Option) 

<Vehicles for RUSSIA>

19. Valve housing assembly

<<

D

>>

>>

H

<<

20. Lower oil seal

<<

D

>>

21. Pinion and valve assembly

<<

E

>>

>>

G

<<

22. Seal ring

<<

F

>>

>>

F

<<

23. Upper bearing

<<

F

>>

>>

F

<<

24. Upper oil seal
25. Valve housing

<<

G

>

>>

E

<<

26. Circlip

<<

H

>>

27. Rack stopper

<<

H

>>

>>

D

<<

28. Rack bushing assembly

<<

H

>>

>>

D

<<

29. O-ring

<<

H

>>

>>

D

<<

30. Oil seal

<<

H

>>

>>

C

<<

31. Rack assembly

<<

E

>>

32. Seal ring
33. O-ring

<<

I

>>

>>

B

<<

34. Lower bearing

<<

J

>>

>>

B

<<

35. Needle bearing

<<

K

>>

>>

A

<<

36. Oil seal
37. Gear housing

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-28

Disassembly steps 

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-29

LUBRICATION AND SEALING POINTS

AC508508

Grease: Silicone grease

Fluid: 
     ATF DXRON III or 
     DEXRON II

Grease: Repair kit grease
Fluid: 
     ATF DXRON III or 
     DEXRON II
Sealant: 
     3M ATD Part No. 8663 or
    equivalent

Fluid: 
     ATF DXRON III or 
     DEXRON II

Fluid: 
     ATF DXRON III or 
     DEXRON II

AC

Grease: Repair kit grease

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-30

DISASSEMBLY SERVICE POINTS

<<A>> TAB WASHER REMOVAL

CAUTION

• Do not tighten the vise strongly in order not 

to damage the tie rod.

AC700960 AC

Rack bar

Tie rod

Do not make an impact to the rack bar.

1. Fix the tie rod ball joint part with a vise.
2. Use a screw driver and hammer to lift right and left 

tab washer caulked edges.

<<B>> TIE ROD REMOVAL

AC701536 AC

Rack bar

Bellows

Steering gear

1. Move the bellows and pull the rack bar toward 

arrow direction.

CAUTION

Do not tighten the vise strongly in order not to 
damage the rack bar.

AC700957AD

Tie rod

Steering gear

Rack bar

Cloth

2. Wrap rack bar with cloth in order not to damage, 

and fix the rack bar with a vise.

3. Use the tool to remove the tie rod.

<<C>> RACK SUPPORT COVER REMOVAL

AC103692AK

MB991621

<2WD (Except High rider)>

ACX01142AM

MB992351

<2WD (High rider), 4WD>

Using special tool rack support cover wrench 
(MB991621) <2WD (except High rider)>, torque 
wrench socket (MB992351) <2WD (High rider), 
4WD>, remove the rack support cover from the 
steering gear.

<<D>> LOWER OIL SEAL/PINION AND VALVE 
ASSEMBLY REMOVAL

ACX01143 AB

Using a plastic hammer, gently tap the pinion to 
remove it.

 

 

 

 

 

 

 

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