Mitsubishi L200. Manual - part 392

 

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Mitsubishi L200. Manual - part 392

 

 

AXLE SHAFT ASSEMBLY

REAR AXLE

27-19

REASSEMBLY SERVICE POINTS

>>A<< BEARING OUTER RACE INSTALLATION 

AC004875AB

MB990890 or
MB990891

Use special tool rear suspension bushing base 
(MB990890 or MB990891) to press-fit the bearing 
outer race to the bearing case.

>>B<< OIL SEAL INSTALLATION
1. Set the outer bearing inner race.

AC004896 AB

MB990936

MB990938

Outer bearing
inner race

2. Apply multipurpose grease to the outside of the oil 

seal.

3. Use the following special tools, press-fit the oil 

seal into the bearing case until it is flush with the 
face of the bearing case.

• Installer adapter (MB990936)

• Installer bar (MB990938)

4. Apply multipurpose grease to the lips of the oil 

seal.

>>C<< INNER BEARING INNER RACE/OUTER 
BEARING INNER RACE INSTALLATION

AC501191AB

Axle shaft

Bearing case

Outer bearing
inner race

Inner bearing
inner race

MB990799

1. Apply multipurpose grease to the roller surface 

and ends of the bearing.

2. Pass the axle shaft through the bearing case and 

the inner bearing inner race and outer bearing 
inner race.

CAUTION

Both the inner bearing inner race and outer bear-
ing inner race should be press-fitted together.
3. Use special tool ball joint remover and installer A 

(MB990799) to press-fit the inner bearing inner 
race and outer bearing inner race to the axle 
shaft.

>>D<< RETAINER/ABS ROTOR INSTALLATION

AC501192AB

Retainer

MB990799

1. Use special tool ball joint remover and installer A 

(MB990799) to press-fit the retainer with ABS 
rotor to the axle shaft. Check that the press-fitting 
force is at the standard value.

2. If the initial press-fitting force is less that the 

standard value, replace the axle shaft.

Standard value:

Initial press-fitting force 
N

29,400 or more

Final press-fitting force N 98,000 

− 107,800

>>E<< SNAP RING INSTALLATION

AC501193 AB

A

Snap ring

Retainer ring

AXLE SHAFT ASSEMBLY

REAR AXLE

27-20

1. After installing the snap ring, measure clearance 

(A) between the snap ring and the retainer with a 
feeler gauge. Check that it is within the standard 
value.

Standard value (A): 0 

 0.166 mm

2. If the clearance exceeds the standard value, 

change the snap ring so that the clearance is at 
the standard value.

Thickness of snap ring 
mm

Identification colour

2.17

2.01

Yellow

1.85

Blue

1.69

Purple

1.53

Red

Example:
Clearance 2.0 mm
Standard value 0 

 0.166 mm

Thickness of snap ring 1.85 mm

INSPECTION

M1271002800150

• Check the dust cover for deformation and dam-

age.

• Check the inner and outer bearings for seizure, 

discolouration and rough raceway surface.

• Check the axle shaft for cracks, wear and dam-

age.

REAR DIFFERENTIAL LOCK <4WD>

REAR AXLE

27-21

REAR DIFFERENTIAL LOCK <4WD>

REMOVAL AND INSTALLATION

M1272002700190

AC608183

AC508815

AC510986

AC511009

AC508535

AB

1

3

2

4WD indicator
ECU

37 ± 6 N·m

N

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

12 ± 2 N·m

12 ± 2 N·m

4

9

7

5

6

8

10

11

Removal steps 

1. Rear differential lock switch

Glove box cover (Refer to GROUP 
52A, Instrument Panel .)

2. Rear differential lock-ECU

>>

A

<< 3. Vacuum hose

4. Rear differential lock harness
5. Vapour hose
6. Hose
7. Bracket
8. Rear differential lock air pump
9. Bracket
10. Rear differential lock detection switch 

(Refer to 

P.27-24

.)

11. Gasket

INSTALLATION SERVICE POINT

>>A<< VACUUM HOSE CONNECTION

AC508703 AB

Vacuum
hose

Connect the vacuum hose so that the white mark is 
located upward.

REAR DIFFERENTIAL LOCK <4WD>

REAR AXLE

27-22

INSPECTION

M1272003300032

REAR DIFFERENTIAL LOCK SWITCH CHECK

1

2

3 4 5 6

AC508810

Check for continuity between the terminals of the 
switch.

Switch 
position

Tester 
connection

Specified 
condition

ON switch 
operation (push 
the upper part 
of switch)

3 - 6

Continuity (less 
than 2 

Ω)

N (released 
switch position)

3 - 6 and 2 - 3

Open circuit

OFF switch 
operation (push 
the lower part of 
switch)

2 - 3

Continuity (less 
than 2 

Ω)

REAR DIFFERENTIAL LOCK-ECU CHECK

M1272003200079

1 2

3 4

5 6 7 8 9 10

AC608602

Terminal 
No.

Item

Condition

Terminal voltage

2

Vehicle speed reed 
switch

Select "D" <A/T>, or "1st"<M/T> and drive 
forward slowly.

5 V

3

Ignition switch (IG1)

Ignition switch: OFF

1 V or less

Ignition switch: ON

System voltage

4

Rear differential lock air 
pump

Ignition switch: 
ON

When filling or holding

System voltage

When releasing

1 V or less

5

Free wheel engage 
switch

Ignition switch: 
ON

4WD

1 V or less

2WD

System voltage

6

Earth

8

Rear differential lock 
detection switch

Ignition switch: 
ON

Rear differential lock is 
locked

1 V or less

Rear differential is free

System voltage

9

Rear differential lock 
switch (On position)

Ignition switch: 
ON

Rear differential lock switch 
is pushed.

1 V or less

Rear differential lock switch 
is not pushed.

System voltage 

 

 

 

 

 

 

 

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