Mitsubishi L200. Manual - part 360

 

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Mitsubishi L200. Manual - part 360

 

 

REVERSE AND OVERDRIVE CLUTCH

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-55

REVERSE AND OVERDRIVE CLUTCH

DISASSEMBLY AND REASSEMBLY

M1233021200513

AK700992

4

5

6

1

2

3

7

8

9

14

15

16

11

12

13

17

18

21

22

10

20

4

5

6

1

2

3

7

8

9

14

15

16

11

12

13

17

18

19

21

22

10

20

19

AB

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps 

1.

Seal ring

2.

Snap ring

3.

Input shaft

>>H<<

4.

Snap ring

>>G<<

5.

Reaction plate

>>G<<

6.

Clutch disc

>>G<<

7.

Clutch plate

>>F<<

8.

Snap ring

>>E<<

9.

Reaction plate

>>E<<

10. Clutch disc

>>E<<

11. Clutch plate

<<A>>

>>D<<

12. Snap ring
13. Spring retainer

>>A<<

14. D-ring

>>C<<

15. Return spring
16. Overdrive clutch piston

>>A<<

17. D-ring

>>B<<

18. Reverse clutch piston

>>A<<

19. D-ring

>>A<<

20. D-ring

>>A<<

21. D-ring
22. Reverse clutch retainer

Disassembly steps (Continued)

REVERSE AND OVERDRIVE CLUTCH

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-56

DISASSEMBLY SERVICE POINT

<<A>> SNAP RING REMOVAL

AK602040AC

Snap ring

MD999590

MD998924

1. Set the special tools as shown in the illustration.

• Spring compressor (MD999590)

• Spring compressor retainer (MD998924)

2. Compress the return spring, and remove the snap 

ring.

REASSEMBLY SERVICE POINTS

>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-rings in the reverse clutch retainer, 

piston, overdrive clutch piston and spring retainer 
grooves. Make sure that they are not twisted or 
damaged when installing.

>>B<< REVERSE CLUTCH PISTON 
INSTALLATION

AK705065AB

B

A

Align the holes ("A" and "B") in the reverse clutch pis-
ton and reverse clutch retainer and then assemble.

>>C<< RETURN SPRING INSTALLATION

AK602042

Align the two return spring holes with the two projec-
tions on the overdrive clutch piston, and then assem-
ble the return springs.

>>D<< SNAP RING INSTALLATION

AK602040AC

Snap ring

MD999590

MD998924

1. Set the special tools as shown in the illustration.

• Spring compressor (MD999590)

• Spring compressor retainer (MD998924)

2. Tighten the special tool nut, and press the spring 

retainer against the reverse clutch retainer.

3. Install the thickest snap ring that can be fitted in 

the snap ring groove of the reverse clutch retainer.

4. Confirm that clearance between the snap ring and 

spring retainer is the standard value.

Standard value: 0 

 0.09 mm

(For overdrive clutch return spring retainer 
end play)

>>E<< CLUTCH PLATE / CLUTCH DISC / 
REACTION PLATE INSTALLATION
1. Alternately assemble the clutch discs and clutch 

plates in the reverse clutch piston.

AK602043

Clutch plates Rounded edge

Clutch discs

Reaction 
plate

R1
Stamp

AC

REVERSE AND OVERDRIVE CLUTCH

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-57

2. Install the reaction plate so that it is oriented as 

shown in the illustration.

>>F<< SNAP RING INSTALLATION
1. Install the snap ring in the reverse clutch piston 

groove.

AK602044AC

MD998924

MB991629

AK602045AC

Standard value

Snap ring

Reaction plate

2. Set the special tools as shown in the illustration, 

and compress the clutch element.

• Spring compressor (MB991629)

• Spring compressor retainer (MD998924)

3. Confirm that the clearance between the snap ring 

and reaction plate (overdrive clutch end play) is 
the standard value. If the clearance is not at the 
standard value, select a suitable snap ring and 
adjust so that the clearance is within the standard 
value.

Standard value: 2.0 

 2.2 mm

(For overdrive clutch end play)

>>G<< CLUTCH PLATE / CLUTCH DISC / 
REACTION PLATE INSTALLATION

AK602046

B

A

AC

AK602047AC

Clutch plates

Clutch discs

Reaction 
plate

Rounded edge

R Stamp

1. Alternately assemble the clutch plates and clutch 

discs in the reverse clutch retainer.
When assembling the clutch plates, align the 
section having no teeth (A in the illustration) with 
the reverse clutch retainer hole (B in the 
illustration).

2. Install the reaction plate so that it is oriented as 

shown in the illustration.
Assemble in the same manner as the clutch plate 
so that the section with no teeth ("A" in the 
illustration) matches the retainer hole ("B" in the 
illustration).

>>H<< SNAP RING INSTALLATION
1. Install the snap ring in the reverse clutch retainer 

groove.

AK602048

MD998924

MB991789

AC

Standard value

2. Set the special tools as shown in the illustration, 

and compress the clutch element.

SECOND BRAKE

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-58

• Spring compressor (MB991789)

• Spring compressor retainer (MD998924)

3. Check that the clearance between the snap ring 

and reaction plate (reverse clutch end play) is the 
standard value.

If the clearance is not at the standard value, select 
a suitable snap ring and adjust so that the 
clearance is within the standard value.

Standard value: 1.5 

 1.7 mm

(For reverse clutch end play)

SECOND BRAKE

DISASSEMBLY AND REASSEMBLY

M1233021800236

AK602178

1

2

3

4

AC

Disassembly steps 

1.

Second brake retainer

2.

Second brake piston

>>A<<

3.

D-ring

>>A<<

4.

D-ring

REASSEMBLY SERVICE POINTS

>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the groove on the outer and 

inner periphery of the piston. Make sure that the 
D-ring is not twisted or damaged when installing.

 

 

 

 

 

 

 

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