Mitsubishi L200. Manual - part 358

 

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Mitsubishi L200. Manual - part 358

 

 

AK602009

Thrust bearing No.3

AD

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-47

CAUTION

Take care not to mistake the thrust bearing No.3 
mounting direction.

AK602008AD

Thrust bearing No.3

Overdrive clutch
hub

37.Apply vaseline or petrolatum jelly on the thrust 

bearing No.3, and then install on the overdrive 
clutch hub.

38.Install the overdrive clutch hub.

AK602010

39.Install the reverse and overdrive clutch.

AK602012

Thrust bearing No.2

AD

CAUTION

Take care not to mistake the thrust bearing No.2 
mounting direction.

AK602011AD

Thrust bearing No.2

40.Apply vaseline or petrolatum jelly on the thrust 

bearing No.2, and then install on the reverse and 
overdrive clutch.

AK602013AD

Thrust race No.1

41.Apply vaseline or petrolatum jelly on the thrust 

race No.1, and then install on the oil pump.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-48

CAUTION

Never reuse the gasket.

AK602014AC

MD998412

42.Install the special tool Guide (MD998412) at the 

position shown in the illustration, and using this as 
a guide, install the oil pump and gasket.

43.Tighten the ten oil pump mounting bolts to the 

specified torque 23 

± 3 N⋅m.

AK602015AC

MD998316

44.Using the special tool Dial gauge support 

(MD998316), set a dial gauge as shown in the 
illustration. Measure the end play of the input 
shaft, and replace the thrust race installed in step 
41 with a suitable one so that the end play may 
meet the standard value. Then, reassemble.

Standard value: 0.25 

 0.81 mm

(For input shaft end play)

45.Measure the end play again, and confirm that it is 

within the standard value.

CAUTION

Evenly squeeze out the sealant so that it is not 
insufficient or excessive.

AK503506

1.6 mm Diameter

AE

46.Apply sealant on the converter housing.

Specified sealant:
Mitsubishi Part No. MR166584 or equivalent

AK503505AB

47.Install the converter housing.
48.Tighten the eight converter housing mounting 

bolts to the specified torque 48 

± 6 N⋅m.

AK602017AC

Parking roller rod

Detent lever

49.Install the parking roller rod to the detent lever.

AK602018 AC

O-ring

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-49

50.Install two new O-rings to the manual control 

shaft.

AK602019AC

Detent lever and 
parking roller rod

Manual control shaft

51.Install the assemble into the transmission case 

together with the detent lever and parking roller 
rod.

AK602020

52.Install the pin.

AK602021

53.Hammer in the spring pin so that its slit is 

perpendicular to the axial direction of the manual 
control shaft.

54.Install a new seal ring onto each accumulator 

piston.

AKX00112

Outer spring

Inner spring

AD

4

3

2

1

AK601921AC

4

3

2

1

AK602023AC

Accumulator piston

spring

AK601922 AC

6

5

55.Install each accumulator piston and spring, then 

install accumulator cover with O-ring and snap 
ring.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-50

NOTE: 

.

Install the accumulator pistons to the original 
positions following the identification tags 
attached when they were removed.

No.

Name

Identification paint 
application position

1

For overdrive 
clutch

None

2

For second 
brake

Inner Applied on all surface 

including both ends

Outer Applied on half of 

surface including both 
ends

3

For low/
reverse 
brake

Inner Applied on half of 

surface including both 
ends

Outer Applied on entire 

surface of one side

4

For 
underdrive 
clutch

Inner Applied on half of 

surface including both 
ends

Outer Applied on half of 

surface including both 
ends

5

For reduction 
brake

None

6

For direct 
clutch

None

The springs are identified by paint application 
position as shown below. Assemble following 
this table.

CAUTION

Take care to the installation direction of the oil 
seal.

AK602024AC

Oil seal

Oil strainer

56.Install the oil strainer and two new oil seals. Install 

the oil seals so that the notched section is 
oriented as shown in the illustration.

AK602025AC

Snap ring

57.Install the solenoid valve harness, and then 

secure the snap ring to connector groove.
NOTE: Install the harness so that it is oriented as 
shown in the illustration.

AK602026AC

O-ring

58.Install new three O-rings onto the transmission 

case at the positions shown in the illustration.

AK602027AC

Detent lever

Manual valve pin

59.Install the valve body while inserting the manual 

valve pin into the detent lever groove.

AK602028AC

Oil temperature sensor

60.Install the oil temperature sensor.

 

 

 

 

 

 

 

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