Mitsubishi L200. Manual - part 357

 

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Mitsubishi L200. Manual - part 357

 

 

AK601987

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-43

24.Using the following steps, select a snap ring for 

adjusting the brake reaction plate end play and 
second brake end play, and a pressure plate for 
adjusting the low/reverse brake end play.
(1) Install the wave spring onto the low/reverse 

brake piston.

AK601988 AC

Snap ring

MB991632

(2) Install the special tool (MB991632) in the 

position shown in the illustration instead of the 
pressure plate for the low/reverse brake. 
Install the brake discs, brake plates and snap 
ring.

(3) Install the reaction plate and snap ring that 

was used.

CAUTION

Take care to the assembly direction of the reac-
tion plate.

AK601989

MD998913

MB991632

AC

End play

Snap ring

(4) Install a dial gauge onto special tool 

(MD998913) so that the tool end contacts the 
brake reaction plate. Measure the end play by 
moving special tool (MB991632).

(5) Replace the snap ring installed in step 24 (3) 

with a suitable one so that the end play may 
fall within the standard value. Then, 
reassemble.

Standard value: 0 

 0.16 mm

(For brake reaction plate end play)

(6) Measure the end play again, and confirm that 

it is within the standard value.

CAUTION

Take care to the shape and assembly direction of 
the brake plates installed at section "A" shown in 
the illustration.

AK601990

MB991632

AC

A

Snap ring

Second brake

Return spring

(7) Next, install the special tool instead of the 

pressure plate for the second brake. Install the 
four brake discs and three brake plates.

(8) Install the return spring, second brake and 

snap ring.

AK601991

MD998913

MB991632

AC

Moving
amount

(9) Install a dial gauge onto special tool 

(MD998913) so that the end contacts the 
special tool (MB991632). Move special tool 
(MB991632) and measure the moving 
amount.
Select a pressure plate with a thickness that 
corresponds to the measured moving amount 
from the following table.

Standard value (reference): 1.49 

 1.95 mm

(For second brake end play)

Moving amount mm

Pressure 
plate
Thickness 
mm

ID 
Symbol

1.2 or more 

− less than 1.4 1.6

F

1.4 or more 

− less than 1.6 1.8

E

1.6 or more 

− less than 1.8 2.0

D

1.8 or more 

− less than 2.0 2.2

C

2.0 or more 

− less than 2.2 2.4

B

2.2 or more 

− less than 2.4 2.6

A

2.4 or more 

− less than 2.6 2.8

0

2.6 or more 

− less than 2.8 3.0

1

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-44

(10)Remove the snap ring, second brake, return 

spring and special tool installed in step (8).

(11)Install the pressure plate selected in step (9), 

and install the return spring, second brake and 
snap ring again.

AK601992

MD998913

MB991632

A

AC

(12)Install a dial gauge onto special tool 

(MD998913) so that the end contacts the 
special tool (MB991632). Move special tool 
(MB991632) and measure the moving 
amount.
Select a pressure plate with a thickness that 
corresponds to the measured moving amount 
from the following table.

Standard value (reference): 1.65 

 2.11 mm

(For low/reverse brake end play)

Moving amount mm

Pressure 
plate
Thickness 
mm

ID 
Symbol

1.5 or more 

− less than 1.7 1.8

E

1.7 or more 

− less than 1.9 2.0

D

1.9 or more 

− less than 2.1 2.2

C

2.1 or more 

− less than 2.3 2.4

B

2.3 or more 

− less than 2.5 2.6

A

2.5 or more 

− less than 2.7 2.8

0

2.7 or more 

− less than 2.9 3.0

1

(13)Remove the parts installed in steps 24 (1) to 

(12).

AK601993AD

Thrust bearing No.7

CAUTION

Take care not to mistake the thrust bearing No.7 
mounting direction.

AK601994AD

Thrust bearing No.7

25.Apply vaseline or petrolatum jelly on the thrust 

bearing No.7, and then install the bearing on the 
rear side of the low/reverse annulus gear.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-45

CAUTION

Make sure that the thrust bearing No.7 attached 
to the rear side of the low/reverse annulus gear 
does not fall off.

AK601995

26.Install the low/reverse annulus gear.

AK601996

27.Install the reverse sun gear.

AB601997

28.Install the wave spring onto the low/reverse brake 

piston.

AK601998

29.Install the pressure plate selected in step 24 (12), 

brake discs and brake plates.

AK601999

30.Install the snap ring.

CAUTION

Take care not to mistake the reaction plate instal-
lation direction.

AK602000

31.Install the reaction plate.

AK602001

32.Install the snap ring selected in step 24 (5).

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-46

CAUTION

Take care not to mistake the brake plate (reaction 
plate side) installation direction.

AK602002

AC

Pressure plate

Brake plate

Reaction
plate

33.Install the brake discs, brake plates and pressure 

plate selected in step 24 (9).

AK602004AC

End coil

CAUTION

Install the return spring so that the flat side faces 
the back of the transmission.

AK602003AC

Second brake

Return spring

34.Install the return spring and second brake.

AK602005

35.Install the snap ring.

AK602007

Thrust bearing No.4

AD

CAUTION

Take care not to mistake the thrust bearing No.4 
installation direction.

AK602006AD

Thrust bearing No.4

36.Apply vaseline or petrolatum jelly on the thrust 

bearing No.4, and then install on the reverse sun 
gear.

 

 

 

 

 

 

 

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