Mitsubishi L200. Manual - part 353

AK900817

64

65

66

67

68

69

70

71

72

73

74

75

AB

Apply automatic
transmission fluid
to all moving parts
before installation.

64. Pressure plate
65. Brake plate
66. Brake disc
67. Low/reverse annulus gear
68. Thrust bearing No.7
69. Snap ring

70. Reaction plate
71. Snap ring
72. Brake plate
73. Brake disc
74. Pressure plate
75. Wave spring

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-27

AK900818

18.5 ± 3.5 N·m

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

98 ± 15 N·m

101

AB

23 ± 3 N·m

Apply automatic
transmission fluid
to all moving parts
before installation.

100

76. Snap ring
77. Center support
78. Thrust race No.8
79. Thrust bearing No.9
80. Direct annulus gear
81. Thrust bearing No.12
82. Direct planetary carrier
83. Seal ring
84. Seal ring
85. Snap ring
86. Reduction brake cover
87. O-ring
88. Snap ring

89. Reduction brake piston nut
90. Reduction brake piston
91. Seal ring
92. Reduction brake piston adjusting rod
93. Reduction brake spring
94. Direct clutch
95. Thrust bearing No.13
96. Reduction brake band
97. Anchor plug
98. O-ring
99. Output shaft support
100. Output shaft support gasket
101. Transmission case

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-28

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-29

DISASSEMBLY

CAUTION

• The automatic transmission includes many 

high-precision parts. Handle these parts 
extremely carefully not to scratch or damage 
them during disassembly and reassembly.

• Work bench should be covered with a rubber 

mat and keep it clean at all times.

• Do not wear any cloth gloves and do not use 

any rags during disassembly. Use only nylon 
cloth or paper towels if necessary.

• All removed parts must be washed clean. 

Metal parts may be washed in an ordinary sol-
vent, but they should be dried completely 
using compressed air.

• Clutch discs, plastic thrust plates and rubber 

parts should be washed in automatic trans-
mission fluid (ATF) and keep them free of dirt 
after washing.

•

AK603561

If the transmission has been found damaged 
and repaired, also disassemble and clean the 
ATF cooler system.

1. Remove the torque converter.
2. Remove the clamp.

AK900819

3. Remove the input shaft speed sensor, and detach 

the O-ring from the input shaft speed sensor.

AK601366

4. Remove the output shaft speed sensor, and 

detach the O-ring from the output shaft speed 
sensor.

AK900829AB

Manual control lever

5. Remove the manual control lever.

AK601368AC

Inhibitor switch

6. Remove the inhibitor switch.

AK601369AC

Snap ring

Parking gear

7. Remove the snap ring, and remove the parking 

gear using a puller (corresponding load 
approximately 9,800 N).

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-30

NOTE: The parking gear may be removed without 
using a puller.

CAUTION

Carefully hammer the special tool so that the oil 
pan mounting surface is not damaged.

AK601370

AK601370

MD998727

AC

8. Remove the twenty oil pan mounting bolts and 

then remove the oil pan using the special tool Oil 
pan FIPG cutter (MD998727) to remove the oil 
pan.

AK601371AC

Oil filter

O-ring

9. Remove the oil filter and O-ring.

AK601372

10.Remove the detent spring.

AK601373 AC

11.Disconnect the harness connectors of the valve 

body.

AK601374

AK601375AC

Oil temperature
sensor

12.Remove the twenty valve body mounting bolts 

and then remove the valve body, three O-rings 
and oil temperature sensor.
NOTE: The twenty valve body mounting bolts are 
plated bolts.

AK601376 AC

O-ring