Mitsubishi L200. Manual - part 334

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-45

CAUTION

Never reuse a gasket.

AK403406AB

MD998412

37.Install special tools Guide (MD998412) at the 

position shown in the illustration, and using this as 
a guide, install the oil pump and gasket.

38.Tighten the ten oil pump mounting bolts to the 

specified torque 23 

± 3 N⋅m.

AK403407AB

MD998316

39.Use the special tool Dial gauge support 

(MD998316), set a dial gauge as shown in the 
illustration. Measure the end play of the input 
shaft, and select the thrust race installed in step 
36 so that the end play is at the standard value. 
Then, reassemble.

Standard value: 0.25 

− 0.81 mm

(For input shaft end play)

40.Measure the end play again, and confirm that it is 

within the standard value.

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old 
sealant cannot adhere to the surface coated 
with the sealant. Never touch the degreased 
surface by hand.

•

AK900786

L2

L1

AB

Evenly squeeze out the sealant so that it is 
not insufficient or excessive.

41.Apply the sealant on the converter housing 

mounting surface of the transmission case in the 
following way.

L1

φ1.6 mm

L2

φ2.6 mm

Specified sealant:
Mitsubishi Part No.MD997740 or equivalent

AK503505AB

42.Install the converter housing.
43.Tighten the eight converter housing mounting 

bolts to the specified torque 48 

± 6 N⋅m.

AK403455AB

Detent
lever

Parking
roller rod

44.Install the parking roller rod to the detent lever.

AK403408AB

O-ring

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-46

45.Install two new O-rings to the manual control 

shaft, and assemble onto the transmission case 
together with the detent lever and parking roller 
rod.

AK403409AB

Pin

46.Install the pin.

AK403410

Spring pin

Manual control
shaft

AB

47.Hammer in so that the slit section of the spring 

valve is perpendicular to the axial direction of the 
manual control shaft.

AKX00112

Outer spring

Inner spring

AD

4

3

2

1

AK403352AB

1

2

3

4

48.Install a new seal ring onto each accumulator 

piston.

49.Install each accumulator piston and spring.

NOTE: 

.

•

Identification colors are applied on the spring 
as shown below. Assemble following this 
table.

•

Install the accumulator pistons to the original 
positions following the identification tags 
attached when removed.

N
o.

Name

Identification paint 
application position

1

For overdrive 
clutch

None

2

For second 
brake

Inner

Applied on all surfaces 
including both ends

Outer Applied on half of 

surface including both 
ends

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-47

CAUTION

Pay close attention to the installation direction of 
the oil seal.

AK403351AB

Oil seals

Oil strainer

50.Install the oil strainer and two new oil seals. Install 

the oil seals so that the notched section is 
oriented as shown in the illustration.

AK403350AB

Snap ring

51.Install the solenoid valve harness, and then 

secure the snap ring into connector groove.
NOTE: Install the harness so that it is oriented as 
shown in the illustration.

AK403349AB

O-ring

52.Install the new O-ring into the transmission case 

at the position shown in the illustration.

AK503726AD

Detent lever

Control shaft

53.Install the valve body while inserting the manual 

valve pin into the detent lever groove.

AK602028AC

Oil temperature sensor

54.Install the oil temperature sensor.

AK701362AE

B

D

E

C

D

A

D

C

D

55.Tighten the twenty valve body mounting bolts to 

the specified torque 11 

± 1 N⋅m.

3

For low/
reverse brake

Inner

Applied on half of 
surface including both 
ends

Outer Applied on entire 

surface of one side

4

For 
underdrive 
clutch

Inner

Applied on half of 
surface including both 
ends

Outer Applied on half of 

surface including both 
ends

N
o.

Name

Identification paint 
application position

Bolt

Length mm

A

25

B

30

C

40

D

45

E

55

AK700990

AB

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-48

56.Connect the connector to the valve body.

AK403347

57.Install the detent spring.
58.Tighten the detent spring mounting bolt to the 

specified torque 6.0 

± 1.0 N⋅m.

AK403346

O-ring

Oil filter

AB

59.Install the oil filter and a new O-ring.
60.Tighten the oil filter mounting bolts to the specified 

torque 6.0 

± 1.0 N⋅m.

AK403416

2.5 mm diameter

Magnet

AE

61.Install the magnet.

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old 
sealant cannot adhere to the surface coated 
with the sealant. Never touch the degreased 
surface by hand.

• Make sure the starting point and the ending 

point are about the middle between the bolts.

62.Apply the sealant or equivalent on the oil pan.

Specified sealant:
Mitsubishi Part No.MD997740 or equivalent

AK403456

63.Install the oil pan.
64.Tighten the oil pan mounting bolts to the specified 

torque 11 

± 1 N⋅m.