Mitsubishi L200. Manual - part 328

TRANSFER CASE ADAPTER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-21

TRANSFER CASE ADAPTER

DISASSEMBLY AND REASSEMBLY

M1233007000292

AK602202

7

8

3

5

6

2

4

1

AC

Disassembly steps 

1.

Parking sprag shaft

>>

C

<<

   

2.

Parking sprag spring

3.

Parking sprag

>>

B

<<

   

4.

Sealing cap

5.

Parking roller support shaft

6.

Parking roller support

>>

A

<<

   

7.

Oil seal

8.

Transfer case adapter

REASSEMBLY SERVICE POINTS

>>A<< OIL SEAL INSTALLATION

AK403339AB

MB990936

MB990938

1. Use special tools to install the oil seal.

• Installer adapter (MB990936)

• Handle (MB990938)

2. Apply specified grease to the lip of the oil seal.

Specified lubricants:
Mitsubishi Part No. 0101011 or equivalent

>>B<< SEALING CAP INSTALLATION

AK403557

1.5 mm

1.5 mm

Sealing cap

AB

1. Press into the dimensions shown in the illustration 

so that it is not slanted.

TRANSFER CASE ADAPTER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-22

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old 
sealant cannot adhere to the surface coated 
with the sealant. Never touch the degreased 
surface by hand.

• Make sure the starting point and the ending 

point are about the middle between the bolts.

2. Apply the sealant as shown in the illustration.

Specified sealant:
3M

™ ATD Part No. 8672 or equivalent

>>C<< PARKING SPRAG SPRING INSTALLATION

AK403340

AB

Attach the end of the spring to the position shown in 
the illustration.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-23

TRANSMISSION

DISASSEMBLY AND REASSEMBLY

M1233101200046

AK801718

6

2

1

3

4

5

7

8

9

10

11

12

13

14

15

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

21.5 ± 3.5 N·m

6.0 ± 1.0 N·m

6.0 ± 1.0 N·m

11 ± 1 N·m

Apply automatic
transmission fluid
to all moving parts
before installation.

AB

16

1.

Torque converter

2.

Input shaft speed sensor

3.

Output shaft speed sensor

4.

Manual control lever

5.

Inhibitor switch

6.

Snap ring

7.

Parking gear

8.

Oil pan

9.

Magnet

10. Oil filter
11. O-ring
12. Detent spring
13. Valve body
14. O-ring
15. Snap ring
16. Solenoid valve harness

AK503511

22

23

24

25

26

27

28

29

20

18

30

31

32

33

34

36

35

37

AD

21

19

17

Apply automatic
transmission fluid
to all moving parts
before installation.

20

20

20

38

17. Oil seal
18. Oil seal
19. Oil strainer
20. Seal ring
21. Accumulator piston (for overdrive clutch)
22. Accumulator spring
23. Accumulator piston (for second brake)
24. Inner spring
25. Outer spring
26. Accumulator piston (for low/reverse brake)
27. Inner spring

28. Outer spring
29. Accumulator piston (for underdrive clutch)
30. Inner spring
31. Outer spring
32. Spring pin
33. Pin
34. Manual control shaft
35. O-ring
36. O-ring
37. Detent lever
38. Parking roller rod

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-24